<strong>SiC</strong>泡沫陶瓷<strong>/</strong>球墨铸铁双连续相复合材料的气固两相流冲蚀性能

doi:10.11901/1005.3093.2019.167

材料研究学报

2020, Vol. 34

Issue (5): 361-367 DOI: 10.11901/1005.3093.2019.167

研究论文

本期目录 | 过刊浏览

SiC泡沫陶瓷/球墨铸铁双连续相复合材料的气固两相流冲蚀性能

万伟¹^,², 曹小明¹, 张劲松¹(

)

1.中国科学院金属研究所沈阳 110016
2.中国科学技术大学材料科学与工程学院沈阳 110016

Erosion Performance for Co-continuous Phase Composite of SiC Foam Ceramic/Ductile Iron

WAN Wei¹^,², CAO Xiaoming¹, ZHANG Jinsong¹(

)

1.Institute of Metal Research，Chinese Academy of Sciences，Shenyang 110016，China
2.School of Materials Science and Engineering，University of Science and Technology of China，Shenyang 110016，China

引用本文:

万伟, 曹小明, 张劲松. SiC泡沫陶瓷/球墨铸铁双连续相复合材料的气固两相流冲蚀性能[J]. 材料研究学报, 2020, 34(5): 361-367.
Wei WAN, Xiaoming CAO, Jinsong ZHANG. Erosion Performance for Co-continuous Phase Composite of SiC Foam Ceramic/Ductile Iron[J]. Chinese Journal of Materials Research, 2020, 34(5): 361-367.

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摘要:

将SiC泡沫陶瓷氧化后用挤压铸造法制备了SiC泡沫陶瓷/球墨铸铁(DI)双连续相复合材料(SiC_foam/DI)。使用气固两相流冲蚀磨损试验机对比研究了冲蚀时间(t)、粒子速度(ν)和冲蚀角度(α)对SiC颗粒/球墨铸铁复合材料(SiC_p/DI)、SiC_foam/DI复合材料和DI冲蚀性能的影响，并分析了冲蚀机理。结果表明：随着冲蚀时间的增加三种材料的冲蚀速率逐渐减小并趋于稳定；随着粒子冲击速度的提高DI的冲蚀速率逐渐增加，冲蚀速率与ν^2.95成正比；在冲击速度小于87.5 m/s时SiC_p/DI和SiC_foam/DI复合材料的冲蚀速率相近，冲击速度大于87.5 m/s时SiC_p/DI复合材料的冲蚀速率明显地比SiC_foam/DI复合材料的高。随着冲蚀角度的增大DI呈现出脆性材料的冲蚀特征，SiC_p/DI和SiC_foam/DI表现出典型的塑性材料的冲蚀特征，最大冲蚀速率对应的冲蚀角为45°。低角度时DI的冲蚀机理为微切削，高角度时为冲蚀坑和微裂纹。用高速粒子冲击时，由于SiC泡沫陶瓷的整体增强作用和阴影保护效应，SiC_foam/DI比SiC_P/DI和DI具有更高的抗冲蚀磨损性能。

关键词 ：复合材料, 气固两相流, 冲蚀磨损, SiC泡沫陶瓷/球墨铸铁

Abstract：

Co-continuous phase composite of SiC foam ceramic/ductile iron (DI) (SiC_foam/DI) was prepared by extrusion casting with the oxidized SiC foam ceramic as reinforcer, while the bare DI and composite of SiC_particles/ID were taken as comparison. The gas-solid two-phase flow induced erosion behavior of the three materials was assessed via a home-made gas-solid two-phase flow erosion tester, so that to reveal the effect of the erosion time (t), particle velocity (ν) and erosion angle (α), as well as the relevant erosion mechanisms. The results show that with the increasing erosion time, the erosion rate of the three materials decreased gradually and then down to a stable level. With the increase of particle impact velocity the erosion rate of DI increased gradually, and the erosion rate is proportional to ν^2.95. While composites of SiC_Particles/DI and SiC_foam/DI had similar erosion rates when the impact velocity was less than 87.5 m/s. When the impact velocity was greater than 87.5 m/s, the erosion rate of SiC_Particles/DI was significantly higher than that of SiC_foam/DI. With the increase of erosion angle, DI exhibited erosion characteristics of brittle material, but SiC_Particles/DI and SiC_foam/DI composites exhibited typical erosion characteristics of plastic material. The maximum erosion rate corresponded to the erosion angle 45°. The erosion mechanism of DI was micro-cutting at low angle, while erosion pitting and micro-cracking at high angle. For high-speed particle impact, SiC_foam/DI composite had better erosion- and wear-resistance than that of SiC_Particles/DI composite and DI due to the overall reinforcement and shadow protection of SiC foam ceramics.

Key words： composite gas solid two phase flow erosion SiC foam ceramic/ductile iron

收稿日期: 2019-03-22

ZTFLH:

TB333

基金资助:国家高技术研究发展计划(2012AA03A508)

作者简介: 万伟，男，1992年生，硕士

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https://www.cjmr.org/CN/10.11901/1005.3093.2019.167 或 https://www.cjmr.org/CN/Y2020/V34/I5/361

图1 复合材料SiCfoam/DI的制备工艺

图2 实验装置示意图

图3 靶台示意图

图4 三种材料α=30°、ν=75 m/s时的冲蚀速率随冲蚀时间的变化

图5 三种材料ν=100 m/s时的冲蚀速率随冲蚀角度的变化

图6 三种材料α=30°时的冲蚀速率随粒子冲击速度的变化

图7 α=30°、ν=75 m/s和α=90°、ν=75 m/s时DI的冲蚀形貌

图8 SiCP/DI复合材料α=30°、ν=100 m/s时的冲蚀形貌

图9 SiCfoam/DI复合材料α=30°、ν=100 m/s时的冲蚀形貌

图10 复合材料SiCP/DI和SiCfoam/DI的冲蚀磨损示意图

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