Al<sub>2</sub>O<sub>3</sub>基多尺度颗粒复合陶瓷刀具材料的摩擦磨损性能*

doi:10.11901/1005.3093.2015.630

材料研究学报

2016, Vol. 30

Issue (10): 753-758 DOI: 10.11901/1005.3093.2015.630

研究论文

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Al₂O₃基多尺度颗粒复合陶瓷刀具材料的摩擦磨损性能*

殷増斌(

),袁军堂,黄雷,汪振华

南京理工大学机械工程学院南京 210094

Friction and Wear Properties of Al₂O₃-based Micro-nano-composite Ceramic Tool Materials

Zengbin YIN(

),Juntang YUAN,Lei HUANG,Zhenhua WANG

School of Mechanical Engineering, NanjingUniversity of Science and Technology, Nanjing 210094, China

引用本文:

殷増斌,袁军堂,黄雷,汪振华. Al₂O₃基多尺度颗粒复合陶瓷刀具材料的摩擦磨损性能*[J]. 材料研究学报, 2016, 30(10): 753-758.
Zengbin YIN, Juntang YUAN, Lei HUANG, Zhenhua WANG. Friction and Wear Properties of Al₂O₃-based Micro-nano-composite Ceramic Tool Materials[J]. Chinese Journal of Materials Research, 2016, 30(10): 753-758.

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摘要:

研究了两种Al₂O₃基多尺度颗粒复合陶瓷刀具材料与奥氏体不锈钢1Cr18Ni9Ti配副时的摩擦性能和磨损机理。结果表明: 两种陶瓷刀具材料的摩擦系数随着载荷和滑动速度的增加而减小, 磨损率随着载荷和滑动速度的增加而增大。与Al₂O₃-(W, Ti)C_μ-TiC_n陶瓷刀具相比, Al₂O₃-TiC_μ-TiC_n陶瓷刀具的耐磨性更好, 更适宜切削奥氏体不锈钢。摩擦高温使Al₂O₃与不锈钢球发生化学反应生成FeOAl₂O₃, 使金属转移至陶瓷表面形成金属粘结层, 从而降低了摩擦系数。Al₂O₃-TiC_μ-TiC_n陶瓷刀具材料的磨损机理为粘结磨损, Al₂O₃-(W, Ti)C_μ-TiC_n陶瓷刀具材料的磨损机理为粘结磨损和断裂。

关键词 ：无机非金属材料, Al2O3基陶瓷刀具材料, 摩擦性能, 磨损机理, 切削刀具

Abstract：

The friction properties and wear mechanisms of two types of Al₂O₃-based micro-nano-composite ceramic tool materials were investigated by sliding wear against austenitic stainless steel 1Cr18Ni9Ti. The results indicate that the friction coefficient decreased but the wear rate increased with the increase of load and sliding speedfor the two materials. In comparison with Al₂O₃-(W, Ti)C_μ-TiC_n, the Al₂O₃-TiC_μ-TiC_n ceramic tool material exhibited better wear resistance , thus was much suitable for cutting austenitic stainless steel. In the sliding process, the steel reacted with Al₂O₃to form FeOAl₂O_3,which made the metal transfer to the ceramic disk, and couldeffectively decreased the friction coefficient. The main wear mechanism of Al₂O₃-TiC_μ-TiC_n ceramic tool material is adhesive wear, while adhesion and fracture for the Al₂O₃-(W, Ti)C_μ-TiC_n.

Key words： inorganic non-metallic materials Al2O3-based ceramic friction property wear mechanism cutting tool

收稿日期: 2015-12-17

基金资助:* 国家自然科学基金51505227, 江苏省自然科学基金BK20150783, 中央高校基本科研业务费专项资金30915118809资助项目

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https://www.cjmr.org/CN/10.11901/1005.3093.2015.630 或 https://www.cjmr.org/CN/Y2016/V30/I10/753

表1 Al2O3基多尺度颗粒复合陶瓷刀具材料组分配比

图1 摩擦磨损实验示意图

表2 陶瓷圆盘和不锈钢磨球的性能

图2 不同载荷下的摩擦系数随时间变化情况

图3 不同滑动速度下的摩擦系数随时间变化情况

表3 不同摩擦参数条件下的摩擦系数

图4 ATTC和AWTC磨痕的SEM形貌

图5 AWTC陶瓷在不同载荷下的磨痕SEM形貌

表4 不同摩擦参数条件下的磨损率

图6 ATTC陶瓷刀具材料的磨损形貌以及区域1和区域2的EDS分析

图7 AWTC陶瓷刀具材料磨损形貌

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