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材料研究学报  2014, Vol. 28 Issue (2): 114-120    DOI: 10.11901/1005.3093.2013.588
  本期目录 | 过刊浏览 |
DOPO改性介孔分子筛阻燃剂的制备及其在聚丙烯中的应用*
王娜(),吴玉贤,张静,李旭日,方庆红
沈阳化工大学材料科学与工程学院 沈阳 110142
Synergistic Effect of Modified MCM-41 and Flame Retardants on Performance of PP System
Na WANG(),Yuxian WU,Jing ZHANG,Xuri LI,Qinghong FANG
School of Materials Science and Engineering, Shenyang University of Chemical Technology, Shenyang 110142
引用本文:

王娜,吴玉贤,张静,李旭日,方庆红. DOPO改性介孔分子筛阻燃剂的制备及其在聚丙烯中的应用*[J]. 材料研究学报, 2014, 28(2): 114-120.
Na WANG, Yuxian WU, Jing ZHANG, Xuri LI, Qinghong FANG. Synergistic Effect of Modified MCM-41 and Flame Retardants on Performance of PP System[J]. Chinese Journal of Materials Research, 2014, 28(2): 114-120.

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摘要: 

用DOPO(9, 10-二氢-9-氧杂-10-磷杂菲-10-氧化物)对介孔分子筛MCM-41进行表面改性, 将改性后的MCM-41作为阻燃协效剂与聚磷酸铵(APP)、季戊四醇(PER)及三聚氰胺(MEL)复配阻燃剂, 研究了添加改性MCM-41对PP阻燃性能、力学性能和热性能的影响。结果表明, 添加少量DOPO改性分子筛即可显著提高PP的阻燃性能, 当改性分子筛的添加量为1%时阻燃PP的氧指数为32.6, 比纯PP的提高91.76%; 热重分析、动态热机械能分析和扫描电镜分析的结果表明, 添加少量的改性分子筛MCM-41可催化APP/PER/MEL间的酯化反应, 促进体系成炭, 形成更紧密的炭层, 从而提高材料的阻燃性能。

关键词 有机高分子材料介孔分子筛MCM-41聚丙烯膨胀型阻燃剂协效阻燃    
Abstract

The mesoporous material MCM-41 was modified by DOPO in order to improve its effectiveness as a synergist agent for fire retardant composite. Ammonium polyphosphate (APP)-pentaerythritol (PER)-melamine (MEL) as flame retardants and modified MCM-41 as synergist agent were used to fabricate intumescent flame retardant (IFR)-polypropylene (PP). The synergist effect of modified MCM-41 and IFR on flame retardancy, mechanical property and thermal property of composite PP were investigated. It was found that 1% (mass fraction) modified MCM-41 could obviously improve the flame retardancy of the composite PP with a high LOI value 32.6, which is around 91.76 % higher than that of pure PP. Results of TGA, DMA and SEM showed that MCM-41 could catalyze esterification reaction between IFR, increase the char residue and form much denser char-layer to improve the retardant performance of the materials.

Key wordsorganic polymer materials    mesoporous silica MCM-41    polypropylene    intumescent flame retardant    synergistic effect
收稿日期: 2013-08-14     
基金资助:* 国家自然科学基金(51103086, 51271188, 51173110), 北京化工大学有机-无机复合材料教育部重点实验室基金201304 和中国博士后科学基金2012M510922 资助项目。
Number PP/% IFR/% ModifiedMCM-41/%
1 100 - -
2 70 30 -
3 69.5 30 1
4 69 30 1
5 68 30 2
6 67 30 3
7 66 30 4
表1  试样配比
图1  MCM-41与改性MCM-41红外分析谱图
图2  MCM-41和改性MCM-41氮气吸附脱附等温线及孔径分布图
Sample Specific surface area/m2g-1 Pore diameter/nm Pore volume/ccg-1
MCM-41 1046.66 2.80 0.82
Modified MCM-41 726.23 2.40 0.64
表2  样品N2吸附-脱附数据
图3  DOPO与KH-560反应式
图4  DOPO型硅烷偶联剂与MCM-41反应式
Sample Tensile strength/MPa
PurePP 34.69
PP/IFR 17.09
PP/IFR/modified MCM-41 (0.5%) 19.79
PP/IFR/modified MCM-41 (1%) 18.47
PP/IFR/modified MCM-41 (2%) 28.71
PP/IFR/modified MCM-41 (3%) 27.15
PP/IFR/modified MCM-41 (4%) 22.50
表3  不同组分样品的拉伸强度测试结果
Sample Flame-retardent level LOI value
PurePP - 17.0
PP/IFR V-1 29.3
PP/IFR /modified MCM-41(0.5%) V-0 31.5
PP/IFR/modified MCM-41(1%) V-0 32.6
PP/IFR/modified MCM-41(2%) V-0 32.1
PP/IFR/modified MCM-41 (3%) V-0 31.8
PP/IFR/modified MCM-41 (4%) V-0 31.6
表4  PP/IFR复合材料的阻燃性能
图5  PP/IFR复合材料的TG与DTG曲线
Sample T10%/℃ T50%/℃ Tmax%/℃ Char residue(800℃)/%
Pure PP 422 451 456 1.00
PP/ IFR 364 469 461 7.03
PP/IFR /modified MCM-41 359 464 467 11.52
表5  PP/IFR复合材料的TG
图6  PP/IFR复合材料的温度与储能模量、内耗因子的关系曲线
图7  PP/IFR复合材料的SEM照片
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