Please wait a minute...
材料研究学报  2023, Vol. 37 Issue (6): 417-422    DOI: 10.11901/1005.3093.2021.636
  研究论文 本期目录 | 过刊浏览 |
一种镍基单晶高温合金的蠕变组织损伤对再蠕变行为的影响
张敏1, 张思倩1(), 王栋2, 陈立佳1
1.沈阳工业大学材料科学与工程学院 沈阳 110870
2.中国科学院金属研究所 沈阳 110016
Creep Microstructure Damage and Influence on Re-creep Behavior for a Nickel-based Single Crystal Superalloy
ZHANG Min1, ZHANG Siqian1(), WANG Dong2, CHEN Lijia1
1.School of Material Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
2.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

张敏, 张思倩, 王栋, 陈立佳. 一种镍基单晶高温合金的蠕变组织损伤对再蠕变行为的影响[J]. 材料研究学报, 2023, 37(6): 417-422.
Min ZHANG, Siqian ZHANG, Dong WANG, Lijia CHEN. Creep Microstructure Damage and Influence on Re-creep Behavior for a Nickel-based Single Crystal Superalloy[J]. Chinese Journal of Materials Research, 2023, 37(6): 417-422.

全文: PDF(8905 KB)   HTML
摘要: 

分别在980℃/200 MPa和870℃/430 MPa条件下对镍基单晶高温合金DD413进行应变量为0.2%、0.5%和1%的蠕变中断实验,模拟在热-力耦合作用下这种合金的组织损伤特征并进行量化表征,对比研究了预应变对其蠕变性能的影响并建立了组织损伤参量-剩余蠕变性能的关系。结果表明:DD413合金的组织退化损伤,主要有γ'相体积分数的降低和γ'相筏化程度的提高。蠕变温度越高其组织损伤越严重,合金的再蠕变性能越差。与γ'相筏排化相比,γ'相体积分数的降低对合金蠕变性能的影响不大。

关键词 金属材料镍基单晶高温合金蠕变损伤量化表征γ'相筏排化    
Abstract

Creep tests of Nickel-based single crystal superalloy DD413 were carried out by constant loads of 980℃/200 MPa and 870℃/430 MPa, while which then were terminated at plastic strain just reaches 0.2%, 0.5% and 1% respectively, so that to acquire the microstructure of the alloy by different creep damage states. Later on, the pre-strained alloys were further subjected to re-creep test again, so as to acquire their residual creep properties and to establish the relationship between different degraded microstructure and creep properties. Meanwhile the microstructure damage characteristics of DD413 alloy under thermal-mechanical coupling were simulated and quantitatively characterized. The results show that the degradated damage of DD413 alloy structure mainly includes the decrease of γ' phase volume fraction and the increase of γ' phase rafting degree. The higher the creep temperature, the more serious the microstructure damage, and the worse the alloy's re-creep performance. Compared with γ' phase rafting, the decrease of γ' phase volume fraction has little effect on the creep properties of the alloy.

Key wordsmetallic materials    nickel-based single crystal superalloy    creep damage    quantified    γ' phase rafting
收稿日期: 2021-11-12     
ZTFLH:  TG132.3  
基金资助:国家自然科学基金(52071219)
通讯作者: 张思倩,教授,sqzhang@alum.imr.ac.cn,研究方向为工程材料的疲劳与断裂
Corresponding author: ZHANG Siqian, Tel: 13700022372, E-mail: sqzhang@alum.imr.ac.cn
作者简介: 张 敏,女,1997年生,硕士生
图1  DD413单晶高温合金热处理态的组织
图2  DD413单晶高温合金在980℃/200 MPa、870℃/430 MPa条件下的蠕变曲线
图3  DD413单晶高温合金横截面枝晶干的显微组织
SpecimenVf / %Ω / %D / μmW / μm
SHT52.2±1.200.291±0.0630.099±0.031
980℃/200 MPa/0.2%46.9±1.40.240±0.0830.364±0.1030.168±0.004
980℃/200 MPa/0.5%44.2±0.20.298±0.0840.346±0.0070.188±0.051
980℃/200 MPa/1.0%41.5±1.20.561±0.0590.337±0.0760.265±0.072
870℃/430 MPa/0.2%45.8±1.600.328±0.0860.112±0.046
870℃/430 MPa/0.5%46.6±0.50.005±0.0090.327±0.0820.128±0.039
870℃/430 MPa/1.0%44.9±0.60.112±0.1540.314±0.0860.152±0.049
表1  DD413单晶高温合金不同应变量处显微组织参数的定量表征
图4  DD413单晶高温合金纵截面枝晶干的显微组织
图5  DD413单晶高温合金在不同预应变后的再蠕变曲线
1 Zhang C H, Hu W B, Wen Z X, et al. Creep residual life prediction of a nickel-based single crystal superalloy based on microstructure evolution [J]. Mater. Sci. Eng., 2019, 756A: 108
2 Pollock T M, Tin S. Nickel-based superalloy for advanced turbine engines: chemistry, microtrucyure and properties [J]. J. Propul. Power, 2006, 22: 361
doi: 10.2514/1.18239
3 Li G, Zhang S Q, Zhang Z P, et al. Creep deformation behavior of three nickel-based single crystal superalloys with 15°deviation from <001> orientation at medium temperature [J]. Chin. J. Mater. Res., 2019, 33(12): 892
3 李 钢, 张思倩, 张宗鹏 等. 偏离<001>取向15°的三种镍基单晶高温合金试样的中温蠕变变形行为 [J]. 材料研究学报, 2019, 33(12): 892
4 Wang X M, Wang X Z, Wang Y, et al. The role of microstructural morphology on creep properties of a [001] oriented nickel-base single crystal superalloy [J]. Materialwissenschaft and Werkstofftechnik, 2018, 49(10): 1151
doi: 10.1002/mawe.201700113
5 Huang Y S, Wang X G, Cui C Y, et al. The effect of coarsening of γ' precipitate on creep properties of Ni-based single crystal superalloys during long-term aging [J]. Mater. Sci. Eng. A, 2020, 773: 138886.1
6 Shi Q Y, Huo J J, Zhong Y R, et al. Influence of Mo and Ru additions on the creep behavior of Ni-based single crystal superalloys at 1100℃ [J]. Mater. Sci. Eng. A, 2018, 725: 148
doi: 10.1016/j.msea.2018.04.026
7 Sakaguchi M, Okazaki M. Distinctive role of plastic and creep strain in directional coarsening of a Ni-base single crystal superalloy [J]. Mater. Sci. Eng. A, 2018, 710: 121
doi: 10.1016/j.msea.2017.10.085
8 Tang Y, Huang M, Xiong J, et al. Evolution of superdislocation structures during tertiary creep of a nickel-based single-crystal superalloy at high temperature and low stress [J]. Acta. Mater., 2017, 126: 336
doi: 10.1016/j.actamat.2016.12.072
9 Wu R H, Zhao Y S, Liu Y F, et al. High temperature creep mechanisms of a single crystal superalloy: A phase-field simulation and microstructure characterization [J]. Progress in Natural Science, 2020, 30(3): 366
doi: 10.1016/j.pnsc.2020.05.002
10 Fu C, Chen Y D, He S L, et al. ICME framework for damage assessment and remaining creep life prediction of in-service turbine blades manufactured with Ni-based superalloys [J]. Integrating Materials and Manufacturing Innovation, 2019, 8(4): 509
doi: 10.1007/s40192-019-00161-4
11 Tian S G, Li Q Y, SU Y, et al. Microstructure evolution and creep behavior of a [111] oriented single crystal nickel-based superalloy during tensile creep [J]. Mater. Sci. Eng., 2013, 118(4): 1407
12 Sujata M, Madan M, Raghavendra K, et al. Identification of failure mechanisms in nickel base superalloy turbine blades through microstructural study [J]. Engineering Failure Analysis, 2010, 17(6): 1436
doi: 10.1016/j.engfailanal.2010.05.004
13 Nabarro F R N. Rafting in superalloys [J]. Metall. Mater. Trans., 1996, 27(3): 513
doi: 10.1007/BF02648942
14 Vardar N, Ekerim A. Failure analysis of gas turbine blades in a thermal power plant [J]. Engineering Failure Analysis, 2007, 14(4): 743
doi: 10.1016/j.engfailanal.2006.06.001
15 Yuan X F, Zheng Y R, Feng Q, et al. Study on the abnormal phenomenon of high temperature durability of K465 alloy cast by equiaxed crystal [A]. Abstract collection of the 13th China Superalloy Annual Conference[C]. Beijing, 2015
15 袁晓飞, 郑运荣, 冯 强 等. 等轴晶铸造K465合金高温持久性能反常现象的研究 [A]. 第十三届中国高温合金年会摘要文集[C]. 北京, 2015
16 Yuan X F, Song J X, Zheng Y R, et al. Quantitative microstructural evolution and corresponding stress rupture property of K465 superalloy [J]. Mater. Sci. Eng. A, 2016, 651: 734
doi: 10.1016/j.msea.2015.11.026
17 Song J X, Yuan X F, Feng Q, et al. Abnormal stress rupture property in K465 superalloy caused by microstructural degradation at 975℃/225 MPa [J]. Journal of Alloys and Compounds, 2016, 662: 583
doi: 10.1016/j.jallcom.2015.12.086
18 Feng Q, Tong J Y, Zheng Y R, et al. Damage and repair of gas turbine blade in sevice [J]. China Material Progress, 2012, 31(012): 21
18 冯 强, 童锦艳, 郑运荣 等. 燃气涡轮叶片的服役损伤与修复 [J]. 中国材料进展, 2012, 31(012): 21
19 Liu X G, Li H, Feng Q, et al. Effect of thermal coupling on creep microsture evolution of a fourth generation Nickel-base single crystal superalloy at 1100℃ [J]. Acta Metall. Sin., 2021, 57(02): 205
19 刘心刚, 李 辉, 冯 强 等. 热力耦合对一种第四代镍基单晶高温合金1100℃蠕变组织演变的影响 [J]. 金属学报, 2021, 57(02): 205
20 Chen Y D, Zheng Y R, Feng Q, et al. Evaluation method of service temperature field of DZ125 directionally solidified high-pressure turbine blade based on microstructure evolution [J]. Acta Metall. Sin., 2016, 52(12): 1545
20 陈亚东, 郑运荣, 冯 强 等. 基于微观组织演变的DZ125定向凝固高压涡轮叶片服役温度场的评估方法研究 [J]. 金属学报, 2016, 52(12): 1545
21 Tong J Y, Ding X F, Wang M L, et al. Assessment of service induced degradation of microstructure and properties in turbine blades made of GH4037 alloy [J]. Journal of Alloys and Compounds, 2016, 657: 777
doi: 10.1016/j.jallcom.2015.10.071
22 Tong J Y, Ding X F, Wang M L, et al. Evaluation of a serviced turbine blade made of GH4033 wrought superalloy [J]. Mater. Sci. Eng. A, 2014, 618: 605
doi: 10.1016/j.msea.2014.09.025
23 Underwood E E. Quantitative Stereology [M]. Reading, Mass.: Addison-Wesley Publishing Company, 1970
[1] 毛建军, 富童, 潘虎成, 滕常青, 张伟, 谢东升, 吴璐. AlNbMoZrB系难熔高熵合金的Kr离子辐照损伤行为[J]. 材料研究学报, 2023, 37(9): 641-648.
[2] 宋莉芳, 闫佳豪, 张佃康, 薛程, 夏慧芸, 牛艳辉. 碱金属掺杂MIL125CO2 吸附性能[J]. 材料研究学报, 2023, 37(9): 649-654.
[3] 赵政翔, 廖露海, 徐芳泓, 张威, 李静媛. 超级奥氏体不锈钢24Cr-22Ni-7Mo-0.4N的热变形行为及其组织演变[J]. 材料研究学报, 2023, 37(9): 655-667.
[4] 邵鸿媚, 崔勇, 徐文迪, 张伟, 申晓毅, 翟玉春. 空心球形AlOOH的无模板水热制备和吸附性能[J]. 材料研究学报, 2023, 37(9): 675-684.
[5] 幸定琴, 涂坚, 罗森, 周志明. C含量对VCoNi中熵合金微观组织和性能的影响[J]. 材料研究学报, 2023, 37(9): 685-696.
[6] 欧阳康昕, 周达, 杨宇帆, 张磊. LPSOMg-Y-Er-Ni合金的组织和拉伸性能[J]. 材料研究学报, 2023, 37(9): 697-705.
[7] 徐利君, 郑策, 冯小辉, 黄秋燕, 李应举, 杨院生. 定向再结晶对热轧态Cu71Al18Mn11合金的组织和超弹性性能的影响[J]. 材料研究学报, 2023, 37(8): 571-580.
[8] 熊诗琪, 刘恩泽, 谭政, 宁礼奎, 佟健, 郑志, 李海英. 固溶处理对一种低偏析高温合金组织的影响[J]. 材料研究学报, 2023, 37(8): 603-613.
[9] 刘继浩, 迟宏宵, 武会宾, 马党参, 周健, 徐辉霞. 喷射成形M3高速钢热处理过程中组织的演变和硬度偏低问题[J]. 材料研究学报, 2023, 37(8): 625-632.
[10] 由宝栋, 朱明伟, 杨鹏举, 何杰. 合金相分离制备多孔金属材料的研究进展[J]. 材料研究学报, 2023, 37(8): 561-570.
[11] 任富彦, 欧阳二明. g-C3N4 改性Bi2O3 对盐酸四环素的光催化降解[J]. 材料研究学报, 2023, 37(8): 633-640.
[12] 王昊, 崔君军, 赵明久. 镍基高温合金GH3536带箔材的再结晶与晶粒长大行为[J]. 材料研究学报, 2023, 37(7): 535-542.
[13] 刘明珠, 樊娆, 张萧宇, 马泽元, 梁城洋, 曹颖, 耿仕通, 李玲. SnO2 作散射层的光阳极膜厚对量子点染料敏化太阳能电池光电性能的影响[J]. 材料研究学报, 2023, 37(7): 554-560.
[14] 秦鹤勇, 李振团, 赵光普, 张文云, 张晓敏. 固溶温度对GH4742合金力学性能及γ' 相的影响[J]. 材料研究学报, 2023, 37(7): 502-510.
[15] 刘天福, 张滨, 张均锋, 徐强, 宋竹满, 张广平. 缺口应力集中系数对TC4 ELI合金低周疲劳性能的影响[J]. 材料研究学报, 2023, 37(7): 511-522.