|
|
Stress-Strain Field at the Fatigue Crack Tip of Pearlite Heavy Rail Steel |
CEN Yaodong( ), JI Chunjiao, BAO Xirong, WANG Xiaodong, CHEN Lin, DONG Rui |
School of Materials Science and Engineering, Inner Mongolia University of Science and Technology, Baotou 014010, China |
|
Cite this article:
CEN Yaodong, JI Chunjiao, BAO Xirong, WANG Xiaodong, CHEN Lin, DONG Rui. Stress-Strain Field at the Fatigue Crack Tip of Pearlite Heavy Rail Steel. Chinese Journal of Materials Research, 2024, 38(9): 711-720.
|
Abstract The fatigue crack propagation of heavy rail steel has a very complex relationship with the stress and strain at the crack tip, but there is currently little research on this mechanism. This article takes pearlite heavy rail steel as the research object under three conditions (increasing cooling rate): online rolling state, online heat treatment state, and laboratory heat treatment state. The pearlite layers at different cooling rates were observed using scanning electron microscopy, and the tensile fatigue crack and stress field cloud map at the crack tip of the heavy rail steel were measured using fatigue testing machines and strain gauges. Then, a stress and strain model was established based on Abaqus, the results indicate that as the cooling rate increases, the interlayer spacing of pearlite decreases; With the fatigue crack propagation, the stress field strength around the crack and the Stress intensity factor k at the crack tip increase, and the stress field is more significant in the "butterfly" shape. The Stress intensity factor of the laboratory heat treated heavy rail steel at the crack length of 1, 2, 3 mm is 13.53, 14.58, and 15.54 MPa·m1/2, respectively, which is far greater than that of the rolled and heat treated heavy rail steel at the same crack length; As the fatigue crack length increases, the equivalent strain area near the crack tip increases. At the same crack length, the equivalent strain at the crack tip of three kinds of heavy rail steels with cooling rate decreases with the decrease of pearlite lamellae. The simulation results of equivalent strain at a longer crack length of 3 mm are 0.074, 0.067 and 0.055 respectively, while the strain experimental results are 0.082, 0.064 and 0.058 respectively. The maximum error between the simulation results and the strain field experimental results is 5.1%, which verifies the model. Both simulation and experimental results show that the smaller the pearlite lamella is, the larger the Stress intensity factor at the crack tip is during the fatigue crack growth process of heavy rail steel, the smaller the equivalent strain area is, the stronger the fracture resistance is, and the better the fatigue performance is.
|
Received: 30 August 2023
|
|
Fund: Inner Mongolia Autonomous Region Science and Technology Program(2023YFHH0036);Natural Science Foundation of Inner Mongolia(2024LHMS05033);Basic Scientific Research Fees for Colleges and Universities Directly under the Inner Mongolia(2023QNJS002, 2023YXXS007, 2024YXXS039);National Natural Science Foundation of China(52161008) |
Corresponding Authors:
CEN Yaodong, Tel: (0472)5951536, E-mail: cydtgyx@163.com
|
1 |
Jia X Y, Li G Q, Liu X B, et al. Factors influencing fatigue crack initiation of rail for heavy haul railway [J]. China Railw. Sci., 2020, 41(4): 40
|
|
贾昕昱, 黎国清, 刘秀波 等. 重载铁路钢轨疲劳裂纹萌生影响因素 [J]. 中国铁道科学, 2020, 41(4): 40
|
2 |
Zhao X, Wen Z F, Wang H Y, et al. Research progress on wheel/rail rolling contact fatigue of rail transit in China [J]. J. Traffic Transp. Eng., 2021, 21(1): 1
|
|
赵 鑫, 温泽峰, 王衡禹 等. 中国轨道交通轮轨滚动接触疲劳研究进展 [J]. 交通运输工程学报, 2021, 21(1): 1
|
3 |
Wang J P, Zhou Y, Shen G. Effect of rail hardness on fatigue cracks initiation and rail wear [J]. J. Southwest Jiaotong Univ., 2021, 56(3): 611
|
|
王军平, 周 宇, 沈 钢. 钢轨硬度对疲劳裂纹萌生和钢轨磨耗的影响 [J]. 西南交通大学学报, 2021, 56(3): 611
|
4 |
Zuo Y, Zhou S T, Li Z D. Effect of V and Si on microstructure and mechanical properties of medium-carbon pearlitic steels for wheel [J]. Chin. J. Mater. Res., 2016, 30(6): 401
doi: 10.11901/1005.3093.2015.589
|
|
左 越, 周世同, 李昭东 等. V和Si对珠光体车轮钢显微组织和力学性能的影响规律 [J]. 材料研究学报, 2016, 30(6): 401
|
5 |
Liu J P, Zhang Y H, Tian C H, et al. Formation mechanism and maintenance strategy of rail squat in Chinese high-speed railway [J]. China Railw. Sci., 2022, 43(2): 40
|
|
刘佳朋, 张银花, 田常海 等. 我国高速铁路钢轨隐伤形成机理及维护策略 [J]. 中国铁道科学, 2022, 43(2): 40
|
6 |
Zhang Z F, Liu R, Zhang Z J, et al. Exploration on the unified model for fatigue properties prediction of metallic materials [J]. Acta Metall. Sin., 2018, 54(11): 1693
doi: 10.11900/0412.1961.2018.00331
|
|
张哲峰, 刘 睿, 张振军 等. 金属材料疲劳性能预测统一模型探索 [J]. 金属学报, 2018, 54(11): 1693
doi: 10.11900/0412.1961.2018.00331
|
7 |
Rodríguez-Arana B, San Emeterio A, Alvarado U, et al. Prediction of rolling contact fatigue behavior in rails using crack initiation and growth models along with multibody simulations [J]. Appl. Sci., 2021, 11(3): 1026
|
8 |
Guo Z J, Yin H. Fatigue crack detection of heavy duty railway track based on decision fusion analysis [J]. Int. J. Mater. Prod. Technol., 2022, 65(1): 14
|
9 |
Cheng Z N, Zhou Y, Li J P, et al. Crack propagation and rail surface spalling mechanism based on peridynamics [J]. J. Tongji Univ. (Nat. Sci.), 2023, 51(6): 912
|
|
程中宁, 周 宇, 李骏鹏 等. 基于近场动力学的裂纹扩展及轨面剥离掉块成因机理 [J]. 同济大学学报(自然科学版), 2023, 51(6): 912
|
10 |
Shen M X, Rong B, Qin T, et al. Study on wear behavior and debris particles emission characteristics induced by wheel-rail rolling contact under frequent start-stop conditions [J]. J. Mech. Eng., 2022, 58(3): 194
doi: 10.3901/JME.2022.03.194
|
|
沈明学, 容 彬, 秦 涛 等. 频繁启停工况下轮轨滚动接触磨损行为与磨屑颗粒排放特性研究 [J]. 机械工程学报, 2022, 58(3): 194
doi: 10.3901/JME.2022.03.194
|
11 |
Nejad R M, Shariati M, Farhangdoost K. Prediction of fatigue crack propagation and fractography of rail steel [J]. Theor. Appl. Fract. Mech., 2019, 101: 320
|
12 |
Fang X Y, Zhang H N, Ma D W. Influence of initial crack on fatigue crack propagation with mixed mode in U71Mn rail subsurface [J]. Eng. Failure Anal., 2022, 136: 106220
|
13 |
Ma X C, Liu L Y, Zhang P F, et al. Numerical method for predicting rail fatigue crack initiation with peridynamic theory [J]. Tribology, 2020, 40(5): 608
|
|
马晓川, 刘林芽, 张鹏飞 等. 近场动力学框架下钢轨疲劳裂纹萌生预测的数值方法研究 [J]. 摩擦学学报, 2020, 40(5): 608
|
14 |
Speed Hasan N., test fatigue, and P 2 load limit : fatigue strength of railroad rail [J]. J. Transp. Eng., 2020, 146A(1) : 061901
|
15 |
Akama M, Kiuchi A. Fatigue crack growth under non-proportional mixed mode I/III loading in rail and wheel steel [J]. Tetsu-to-Hagané, 2019, 104(11): 689
|
16 |
Gao R P, Liu M M, Wang B, et al. Influence of stress intensity factor on rail fatigue crack propagation by finite element method [J]. Materials, 2021, 14(19): 5720
|
17 |
Bonniot T, Doquet V, Mai S H. Mixed mode II and III fatigue crack growth in a rail steel [J]. Int. J. Fatigue, 2018, 115: 42
|
18 |
Cen Y D, Chen L, Ji C J, et al. Fatigue crack growth behavior of eutectoid steel rail [J]. J. Wuhan Univ. Technol.-Mat. Sci., 2022, 37(3): 507
|
19 |
Cen Y D, Chen L, Dong R, et al. Effect of quenching rate on fatigue crack growth of hypereutectoid rail steel [J]. J. Mater. Sci., 2020, 55(30): 15033
|
20 |
Cen Y D, Chen L, Dong R, et al. Effect of self-tempering on fatigue crack growth of heavy rail steel [J]. Mater. Rep., 2021, 35(12): 12136
|
|
岑耀东, 陈 林, 董 瑞 等. 自回火对重轨钢疲劳裂纹扩展行为的影响 [J]. 材料导报, 2021, 35(12): 12136
|
21 |
Cen Y D, Guo Y H, Ma X, et al. Bending fatigue crack propagation behavior of U75V heavy rail steel [J]. J. Mater. Eng., 2023, 51(1): 122
doi: 10.11868/j.issn.1001-4381.2022.000077
|
|
岑耀东, 郭曜珲, 马 潇 等. U75V+重轨钢弯曲疲劳裂纹扩展行为 [J]. 材料工程, 2023, 51(1): 122
doi: 10.11868/j.issn.1001-4381.2022.000077
|
22 |
Chen L, Dai Y H, Cui J W, et al. Optimization of quenching process and fatigue crack growth behavior of microalloyed rail [J]. J. Mech. Eng., 2022, 58(14): 233
doi: 10.3901/JME.2022.14.233
|
|
陈 林, 戴宇恒, 崔健伟 等. 微合金化钢轨淬火工艺的优化及其疲劳裂纹扩展行为研究 [J]. 机械工程学报, 2022, 58(14): 233
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|