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Chinese Journal of Materials Research  2024, Vol. 38 Issue (6): 471-480    DOI: 10.11901/1005.3093.2023.294
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Preparation and Neutron Shielding Properties of Fiberglass Based Thermal Insulating Porous Ceramics
WU Qianfang1, HE Qun1, CHANG Bing1, QUAN Yuxin1, HU Jingwen1, LI Saisai1(), CAO Yingnan2
1.School of Materials Science and Engineering, Anhui University of Technology, Maanshan 243002, China
2.Sintosteel Luoyang Refractory Research Institute, Luoyang 471039, China
Cite this article: 

WU Qianfang, HE Qun, CHANG Bing, QUAN Yuxin, HU Jingwen, LI Saisai, CAO Yingnan. Preparation and Neutron Shielding Properties of Fiberglass Based Thermal Insulating Porous Ceramics. Chinese Journal of Materials Research, 2024, 38(6): 471-480.

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Abstract  

Fiberglass based porous ceramics were prepared via foam-gelcasting process using 48.75% (mass fraction) fiberglass and 16.25% (mass fraction) glass particles as main raw materials, 0.25% (mass fraction) Isobam-104 as dispersant, 0.1% (mass fraction) sodium carboxymethyl cellulose as foam stabilizer, 0.6% (mass fraction) sodium dodecyl sulfate as foaming agent, and gadolinium oxide as neutron shielding agent. The effects of heat treatment temperature on the phase composition, microstructure, pore structure, linear shrinkage, flexural strength, compressive strength, thermal conductivity of and porosity of the porous ceramics, and the effect of gadolinium oxide content on the physical properties, microstructure, neutron shielding performance and thermal conductivity of the porous ceramic composites were investigated. The results show that the heat treatment temperature had a great influence on the microstructure and mechanical properties of the porous ceramics. As the temperature increased from 700oC to 800oC, the size and the number of pores (open pores and window pores) decreased gradually, the pore walls became thick and dense, the flexural and compressive strength of the porous ceramics increased from 0.3 MPa and 0.75 MPa to 5.1 MPa and 10.7 MPa, respectively, while the thermal conductivity increased from 0.075 W/(m·K) to 0.28 W/(m·K). After being treated at 750oC, the physical properties of porous ceramics were excellent, namely the flexural strength, compressive strength and porosity were 1.4 MPa, 2.1 MPa, 79.8% (mass fraction) respectively and the thermal conductivity was as low as 0.11 W/(m·K). With the increase of gadolinium oxide content from 0 to 6% (mass fraction), the porosity and mechanical properties of porous ceramic composites decrease, but their neutron shielding properties are significantly improved. When added 6.0% (mass fraction) gadolinium oxide, the neutron shielding rate and the thermal neutron shielding rate of the as-prepared porous ceramics were 50.8% and 82.9% (mass fraction) respectively, but the thermal conductivity was still 0.11 W/(m·K). Compared with traditional shielding materials, the glass fiber based insulating porous ceramic composite prepared in this work has excellent mechanical properties, as well as excellent thermal insulation and neutron shielding properties.

Key words:  inorganic non-metallic materials      porous ceramics      fiberglass      gadolinium oxide      shielding properties     
Received:  15 June 2023     
ZTFLH:  TB32  
Fund: Natural Science Foundation of Anhui Provincial Education Department(KJ2020A0270);Open Foundation of the State Key Laboratory of Advanced Refractories(SKLAR202102);Open Project Program of Key Laboratory of Metallurgical Emission Reduction & Resources Recycling (Anhui University of Technology) Ministry of Education(JKF21-04)
Corresponding Authors:  LI Saisai, Tel: 13627290264, E-mail: lisaisai@ahut.edu.cn

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2023.294     OR     https://www.cjmr.org/EN/Y2024/V38/I6/471

Fig.1  Particle size distribution of glass particles
SiO2CaOAl2O3MgONa2OFe2O3TiO2SrO
Fiberglass57.621.717.21.30.50.20.80.7
Glass particles67.88.421.41.50.20.10.10.5
Table 1  Chemical composition of glass fibers and glass particles (mass fraction, %)
Fig.2  SEM micrographs of the fiberglass and glass particles (a) fiberglass, (b) glass particles
Fig.3  XRD patterns of porous ceramics prepared at different heat treatment temperatures
Fig.4  SEM images of porous ceramics prepared at different heat treatment temperatures (a) 700oC, (b) 725oC, (c) 750oC, (d) 775oC, (a) 800oC
Fig.5  Macrostructure, microstructure and pore size distribution of porous ceramics prepared at different heat treatment temperatures (a1~a3) 700oC, (b1~b3) 725oC, (c1~c3) 750oC, (d1~d3) 775oC; (e1~e3) 800oC
Fig.6  Linear shrinkage of porous ceramics prepared at different heat treatment temperatures
Fig.7  Porosity, bulk density, flexural and compressive strength of porous ceramics prepared at different heat treatment temperatures (a) porosity and bulk density, (b) flexural strength and compressive strength
Fig.8  Thermal conductivity of porous ceramics prepared at different heat treatment temperatures
Porosity / %Thermal conductivity at 25oC / W·(m·K)-1ProcessingRef.
75.70.19Foam-gelcasting[19]
78.00.86Pore-forming agent[26]
60.0~83.40.17~0.34Freeze casting[27]
72.7~86.30.09~0.42Direct foaming[28]
61.10~85.230.075~0.28Foam-gelcastingThis work
Table 2  Thermal conductivity of porous ceramics prepared in this work and their counterparts reported
Fig.9  XRD patterns of porous ceramics prepared with different gadolinium oxide contents
Fig.10  Porosity, bulk density, flexural and compressive strength of composites prepared with different gadolinium oxide contents (a) porosity and bulk density, (b) flexural strength and compressive strength
Fig.11  Microstructure of composites with different gadolinium oxide contents (a) 1%, (b) 2%, (c)3%, (d) 4%, (d) 5%, (e) 6%
Fig.12  Pore structure of composites with different gadolinium oxide contents: (a1, a2) 1%, (b1, b2) 2%, (c1, c2) 3%, (d1, d2)4%; (e1, e2) 5%, (f1, f2) 6%
Fig.13  Neutron and thermal neutron shielding efficiency of composites prepared with different gadolinium oxide contents
Fig.14  Thermal conductivity of composites prepared with different gadolinium oxide contents
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