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材料研究学报  2015, Vol. 29 Issue (4): 277-283    DOI: 10.11901/1005.3093.2014.542
  本期目录 | 过刊浏览 |
半固态ZCuSn10铜合金二次加热组织的演化
邱集明,肖寒(),王佳,卢德宏,蒋业华,周荣
昆明理工大学材料科学与工程学院 昆明 650093
Microstructure Evolution of Semi-solid ZCuSn10 Copper Alloy during Reheating Process
Jiming QIU,Han XIAO(),Jia WANG,Dehong LU,Yehua JIANG,Rong ZHOU
School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
引用本文:

邱集明,肖寒,王佳,卢德宏,蒋业华,周荣. 半固态ZCuSn10铜合金二次加热组织的演化[J]. 材料研究学报, 2015, 29(4): 277-283.
Jiming QIU, Han XIAO, Jia WANG, Dehong LU, Yehua JIANG, Rong ZHOU. Microstructure Evolution of Semi-solid ZCuSn10 Copper Alloy during Reheating Process[J]. Chinese Journal of Materials Research, 2015, 29(4): 277-283.

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摘要: 

采用热轧与重熔的SIMA法制备了ZCuSn10铜合金半固态坯料。先通过多向热轧对ZCuSn10铜合金坯料进行预变形, 然后对其进行半固态温度区间保温不同时间的二次加热处理。使用光学显微镜、扫描电镜、能谱及图像分析软件等手段研究了坯料二次加热过程中微观组织的演化, 并分析了α(Cu)球化组织的形成机制。结果表明:在热轧变形量为16%、加热温度为930℃时, 随着保温时间的延长半固态ZCuSn10铜合金坯料初生α(Cu)逐渐发生球化, 平均晶粒直径先减小后增大, 由二次加热保温8 min的68.24 μm先减小至10 min的62.31 μm然后增大至25 min的71.09 μm; 保温10 min时平均晶粒直径最小, 液相率由保温8 min时的18.14%逐渐增加到保温25 min时的25.32%; 形状因子随着保温时间的延长先减小后增加, 由保温 8 min时的2.91先减小至15 min时的1.67, 然后增大到保温25 min时的2.43。保温15 min时的半固态组织最优, 其平均晶粒直径为65.64 μm、液相率为23.66%、形状因子为1.67。在半固态铜合金二次加热过程中, 组织演变的主要机制是加热前期的晶粒合并长大和液相增加后的原子扩散导致的晶粒长大并球化。

关键词 金属材料ZCuSn10铜合金半固态多向热轧二次加热组织演化    
Abstract

The semi-solid ZCuSn10 alloy billets were prepared with strain induced melt activated (SIMA) method involved with hot rolling and reheating process. The microstructure evolution process and spheroidizing mechanism of α(Cu) phase were studied by means of optical microscope, scanning electron microscope and image analysis software. The results show that when a hot rolled ZCuSn10 copper alloy billet with a deformation rate 16% was reheated at 930℃, of which the semi-solid primary phase spheroidized gradually with the increasing holding time; while the average grain size of the copper alloy decreases firstly with time from 68.24 μm for 8 min to 62.31 μm for 10 min and then increases to 71.09 μm for 25 min; the liquid fraction increases from 18.14% for 8 min to 25.32% for 25 min; the shape factor decreases firstly with time from 2.91 for 8 min to 1.67 for 15 min and then increases to 2.43 for 25 min. The alloy exhibits the best semi-solid microstructure for 15 min holding with an average grain size 65.64 μm, a liquid fraction 23.66% and a shape factor 1.67. The microstructure evolution mechanism involves with merge of grains and growth as well as atom diffusion leading to grain growth and spheroidization.

Key wordsmetallic materials    ZCuSn10 copper alloy    semi-solid    multi-oriented rolling    reheating process    microstructure evolution
收稿日期: 2014-09-28     
基金资助:* 云南省应用基础研究重点项目2011FA007,高等学校博士学科点专项科研基金20125314120013和云南省应用基础研究面上项目2014FB131资助。
图1  热轧态ZCuSn10铜合金在930℃等温重熔不同时间的组织
图2  液相率与保温时间的关系
图3  晶粒直径与保温时间的关系
图4  形状因子与保温时间的关系
图5  铸态ZCuSn10铜合金在930℃等温重熔不同时间的组织
图6  热轧态ZCuSn10铜合金试样在930℃保温1 min后的SEM图和元素面分布图
图7  在930℃保温不同时间试样的SEM图和点分布图
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