Please wait a minute...
材料研究学报  2013, Vol. 27 Issue (3): 299-306    
  研究论文 本期目录 | 过刊浏览 |
钢表面TiC/Ni3Al复合涂层及其冲蚀性能*
朱韬1 纪秀林2 张秋阳1 王树奇1 施 伟1
1. 江苏大学材料科学与工程学院 镇江 212013
2. 河海大学疏浚技术教育部工程研究中心 常州 213022
TiC/Ni3Al Composite Coating Synthesized in situ on a Steel and Slurry Erosion Wear Resistance
ZHU Tao1 JI Xiulin2 ZHANG Qiuyang1 WANG Shuqi1** SHI Wei1
1. School of Material Science and Engineering, Jiangsu University, Zhenjiang 212013
2. Engineering Research Center of Dredging Technology, Ministry of Education, Hohai
University, Changzhou 213022
引用本文:

朱韬, 纪秀林, 张秋阳, 王树奇, 施伟. 钢表面TiC/Ni3Al复合涂层及其冲蚀性能*[J]. 材料研究学报, 2013, 27(3): 299-306.
. TiC/Ni3Al Composite Coating Synthesized in situ on a Steel and Slurry Erosion Wear Resistance[J]. Chinese Journal of Materials Research, 2013, 27(3): 299-306.

全文: PDF(7391 KB)  
摘要: 采用钨极氩弧焊熔覆技术在钢表面原位合成金属间化合物基复合涂层TiC/Ni3Al。研究了复合涂层的组织和抗冲蚀性能, 探讨了涂层的形成及抗冲蚀机理。结果表明: 采用钨极氩弧焊熔覆技术在钢表面制得的TiC/Ni3Al复合材料无杂质相, 颗粒分布均匀; 随着预置层中(Ti+C)含量的提高TiC颗粒的数量增加, 材料的硬度提高; 涂层与基体之间呈现良好的冶金结合, 从熔合线到涂层外表面TiC颗粒的形态逐渐从细小球形转变为等轴状、树枝状; Al、Ni、Fe元素呈梯度变化, 而Ti元素主要以TiC颗粒物的形式存在于涂层中。在不同冲蚀角度下复合涂层的冲蚀量均显著小于H13钢和0Cr17Ni7Al钢, 表现出优异的抗冲蚀性能。
关键词 无机非金属材料钨极氩弧焊熔覆TiC/Ni3Al表面复合冲蚀性能    
Abstract:A TiC/Ni3Al intermetallic matrix composite coating was fabricated on a steel by gas tungsten arc welding. The microstructure and properties of the coating were investigated. The formation mechanism and erosive wear mechanism of the coating were also discussed. The results show that TiC/Ni3Al coating formed on the steel without any intermediate phases and the distribution of TiC particles is homogeneous. The hardness and the number of particles of the coating increased with increasing (Ti+C) content in the preform. The interface between the coating and steel substrate has a good metallurgical bonding. The morphology of TiC particles changed from fine spherical to equiaxial and then to dendritic shape. From the coating surface to the interface, the distributions of Al, Ni, and Fe are gradual variation. However, Ti exists in the coating in the form of TiC particle. The composite coating has obviously lower mass loss than that of H13 and 0Cr13Ni5Mo steels at any impact angle, showing superior erosion resistance.
Key wordsinorganic non-metallic materials    gas tungsten arc welding    cladding    TiC/Ni3Al    coating    erosion property
收稿日期: 2013-04-07     
ZTFLH:  TB331  
基金资助:* 国家自然科学基金51071078资助项目。
1 BAO Chonggao, GAO Yimin, XING Jiandong, Interaction between erosive-wear and corrosion of alloy materials for hydroturbine in hydroelectric station, Journal of Xi'an Jiaotong University, 44(11), 66(2010)
(鲍崇高, 高义民, 刑建东, 水轮机过流部件材料的冲蚀磨损腐蚀及其交互作用, 西安交大学报, 44(11), 66(2010))
2 PANG Youxia, GUO Yuanjun, LIU Houcai, Study on the erosion mechanism of the turbine flowed parts, Lubrication Engineering, 44(1), 29(2004)
(庞佑霞, 郭源君, 刘厚才, 水轮机过流部件的磨蚀机理的研究, 润滑与密封, 44(1), 29(2004))
3 P.Anderws, T.F.Illson, Erosion-corrosion studies on 13Cr steel in gas well environment by liquid jet impingement, Wear, 233-235, 568(2000)
4 BAO Chonggao, XING Jiandong, GAO Yimin, ZHANG Guoshang, ZHU Jinhua, Study of new material with erosive-wear resistant used in hydraulic power stations in slurry water, Journal of Xi′an Jiaotong University, 36(7), 705(2002)
(鲍崇高, 刑建东, 高义民, 张国赏, 朱金华, 含沙水域水电站用抗冲蚀磨损新材料的研制, 西安交通大学学报, 36(7), 705(2002))
5 SUN Kangning, YIN Yansheng, LI Aimin, Intermetallic Compound/Ceramic Composites (Beijing, Mechanic Industry Press, 2003) p.1
(孙康宁, 尹衍升, 李爱民, 金属间化合物/陶瓷复合材料(北京, 机械工业出版社, 2003)p.1)
6 N. S. Stoloff, C. T. Liu, S. C. Deevi, Emerging applications of intermetallics, Intermetallics, 8(9-11), 1313(2000)
7 R.Darolia, Ductility and fracture toughness issues related to implementation of NiAl for gas turbine applications, Intermetallics, 8(9-11), 1321(2000)
8 K.Uenishi, K. F. Kobayashi, Formation of surface layer based on Al3Ti on aluminum by laser cladding and its compatibility with ceramics, Intermetallics, 7(5), 553(1999).
9 Y .Chen, H.M.Wang, Microstructure and wear resistance of a laser clad TiC reinforced nickel aluminides matrix composite coating, Materials Science and Engineering, A368, 80(2004)
10 M.Jones, A. J. Horlock, P. H. Shipway, D. G. McCartney, J. V.Wood, Microstructure and abrasive wear behaviour of FeCr-TiC coatings deposited by HVOF spraying of SHS powders, Wear, 249(3-4), 246(2001)
11 B. S. Xu, Z. X. Zhu, S. N. Ma, W.Zhang, W. M. Liu, Sliding wear behavior of Fe-Al and Fe-Al/WC coatings prepared by high velocity arc spraying, Wear, 257(11), 1089(2004)
[1] 宋莉芳, 闫佳豪, 张佃康, 薛程, 夏慧芸, 牛艳辉. 碱金属掺杂MIL125CO2 吸附性能[J]. 材料研究学报, 2023, 37(9): 649-654.
[2] 邵鸿媚, 崔勇, 徐文迪, 张伟, 申晓毅, 翟玉春. 空心球形AlOOH的无模板水热制备和吸附性能[J]. 材料研究学报, 2023, 37(9): 675-684.
[3] 任富彦, 欧阳二明. g-C3N4 改性Bi2O3 对盐酸四环素的光催化降解[J]. 材料研究学报, 2023, 37(8): 633-640.
[4] 刘明珠, 樊娆, 张萧宇, 马泽元, 梁城洋, 曹颖, 耿仕通, 李玲. SnO2 作散射层的光阳极膜厚对量子点染料敏化太阳能电池光电性能的影响[J]. 材料研究学报, 2023, 37(7): 554-560.
[5] 李延伟, 罗康, 姚金环. Ni(OH)2 负极材料的十二烷基硫酸钠辅助制备及其储锂性能[J]. 材料研究学报, 2023, 37(6): 453-462.
[6] 余谟鑫, 张书海, 朱博文, 张晨, 王晓婷, 鲍佳敏, 邬翔. N掺杂生物炭的制备及其对Co2+ 的吸附性能[J]. 材料研究学报, 2023, 37(4): 291-300.
[7] 田志刚, 李新梅, 秦忠, 王晓辉, 刘伟斌, 黄永. CoCrFeNiTi x 高熵合金涂层的显微组织和耐磨性能[J]. 材料研究学报, 2023, 37(3): 219-227.
[8] 朱明星, 戴中华. SrSc0.5Nb0.5O3 改性BNT基无铅陶瓷的储能特性研究[J]. 材料研究学报, 2023, 37(3): 228-234.
[9] 刘志华, 岳远超, 丘一帆, 卜湘, 阳涛. g-C3N4/Ag/BiOBr复合材料的制备及其光催化还原硝酸盐氮[J]. 材料研究学报, 2023, 37(10): 781-790.
[10] 周毅, 涂强, 米忠华. 制备方法对磷酸盐微晶玻璃结构和性能的影响[J]. 材料研究学报, 2023, 37(10): 739-746.
[11] 谢锋, 郭建峰, 王海涛, 常娜. ZnO/CdS/Ag复合光催化剂的制备及其催化和抗菌性能[J]. 材料研究学报, 2023, 37(1): 10-20.
[12] 余超, 邢广超, 吴郑敏, 董博, 丁军, 邸敬慧, 祝洪喜, 邓承继. 亚微米Al2O3 对重结晶碳化硅的作用机制[J]. 材料研究学报, 2022, 36(9): 679-686.
[13] 方向明, 任帅, 容萍, 刘烁, 高世勇. 自供能Ag/SnSe纳米管红外探测器的制备和性能研究[J]. 材料研究学报, 2022, 36(8): 591-596.
[14] 李福禄, 韩春淼, 高嘉望, 蒋健, 许卉, 李冰. 氧化石墨烯的变温发光[J]. 材料研究学报, 2022, 36(8): 597-601.
[15] 朱晓东, 夏杨雯, 喻强, 杨代雄, 何莉莉, 冯威. Cu掺杂金红石型TiO2 的制备及其光催化性能[J]. 材料研究学报, 2022, 36(8): 635-640.