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材料研究学报  2026, Vol. 40 Issue (10): 733-745    DOI: 10.11901/1005.3093.2026.240
  研究论文 本期目录 | 过刊浏览 |
超级双相不锈钢2507多尺度异质结构的构筑与力学性能研究
梁泓1,2, 原野1, 黄焕1, 刘雨3, 左太森4,5, 董朝晖6, 赵子龙6, 许鑫1,2()
1.中山大学材料学院 深圳 518107
2.南方海洋科学与工程广东省实验室(珠海) 珠海 519000
3.钢铁研究总院有限公司 北京 100081
4.散裂中子源科学中心 东莞 523803
5.中国科学院高能物理研究所 北京 100049
6.中国科学院上海高等研究院上海同步辐射光源 上海 200120
Architecting Multiscale Heterostructures and Mechanical Properties of Super Duplex Stainless Steel 2507
LIANG Hong1,2, YUAN Ye1, HUANG Huan1, LIU Yu3, ZUO Taisen4,5, DONG Zhaohui6, ZHAO Zilong6, XU Xin1,2()
1.School of Materials, Sun Yat-sen University, Shenzhen 518107, China
2.Southern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai 519000, China
3.Central Iron & Steel Research Institute, Beijing 100081, China
4.Spallation Neutron Source Science Center (SNSSC), Dongguan 523803, China
5.Institute of High Energy Physics (IHEP), Chinese Academy of Sciences, Beijing 100049, China
6.Shanghai Synchrotron Radiation Facility, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 200120, China
引用本文:

梁泓, 原野, 黄焕, 刘雨, 左太森, 董朝晖, 赵子龙, 许鑫. 超级双相不锈钢2507多尺度异质结构的构筑与力学性能研究[J]. 材料研究学报, 2026, 40(10): 733-745.
Hong LIANG, Ye YUAN, Huan HUANG, Yu LIU, Taisen ZUO, Zhaohui DONG, Zilong ZHAO, Xin XU. Architecting Multiscale Heterostructures and Mechanical Properties of Super Duplex Stainless Steel 2507[J]. Chinese Journal of Materials Research, 2026, 40(10): 733-745.

全文: PDF(16707 KB)   HTML
摘要: 

针对双相不锈钢的“强度-塑性”倒置瓶颈,本文提出一种构筑多尺度多重异质结构的新策略,通过“两步固溶-冷轧-再结晶退火-时效”这一简易工艺路径,在超级双相不锈钢2507中成功构建了微米尺度相间异质性、晶粒尺寸异质性与纳米尺度化学成分异质性的协同结构。研究了再结晶退火温度与时间对两相晶粒尺寸及相体积分数的影响规律;借助小角中子散射技术,定量表征了时效样品的调幅分解纳米组织;阐明了多尺度异质结构的形成机制及其对力学性能的影响机理,进而确定了最优工艺路径。基于同步辐射X射线衍射的原位拉伸实验表明,所构筑的异质结构可激发强烈的异质变形强化效应,促使奥氏体与铁素体在变形过程中产生动态应力-应变再分配。该机制一方面大幅提升了奥氏体的加工硬化能力,另一方面有效缓解了铁素体内部的应力集中,从而抑制了微裂纹的萌生与扩展。同时,铁素体内的调幅分解纳米组织提供了额外的强化效果。最终,多尺度多重异质结构使双相不锈钢实现了优异的强塑性匹配:屈服强度达1056 MPa,抗拉强度达1399 MPa,延伸率保持在25%,有效突破其强度-塑性倒置关系。上述结果不仅为高性能双相不锈钢的开发提供了全新的组织调控思路,也为其他先进金属结构材料的强韧化设计奠定了重要的理论参考与实验基础。

关键词 : 金属材料,  异质结构,  同步辐射X射线衍射,  双相不锈钢,  力学性能,  小角中子散射    
Abstract:

A novel strategy for constructing a multiscale, multiple-heterogeneity heterostructure is proposed in this study to overcome the conventional strength-ductility trade-off in duplex stainless steels (DSSs). The multiscale heterogeneous microstructure, which integrates microscale phase heterogeneity, grain-size heterogeneity, and nanoscale chemical heterogeneity, was successfully constructed in super duplex stainless steel 2507 via a simple processing route involving two-step solution treatment, cold rolling, recrystallization annealing, and aging. The effects of recrystallization annealing temperature and time on grain size and phase fraction evolution were systematically investigated, and spinodal decomposition (SD) nanostructures were quantitatively characterized using small-angle neutron scattering (SANS). The formation mechanisms of the multiscale heterostructure and their effects on mechanical behavior were elucidated, thereby obtaining the optimal processing route. The results of in-situ synchrotron X-ray diffraction tensile tests reveal that the heterogeneous microstructure induces a pronounced hetero-deformation strengthening effect and promotes dynamic stress-strain partitioning between austenite and ferrite during plastic deformation. This mechanism significantly enhances the work-hardening capability of austenite while alleviating stress concentration in ferrite, thereby suppressing the initiation and propagation of microcracks. Furthermore, the SD nanostructures formed in ferrite provide additional strengthening contributions. Consequently, the heterostructured DSS exhibited an exceptional combination of strength and ductility, with a yield strength of 1056 MPa, an ultimate tensile strength of 1399 MPa, and an elongation of 25%. These results demonstrate that the multiscale heterostructures effectively break the conventional strength-ductility trade-off in DSSs. These findings not only present a novel microstructural design strategy for developing high-performance DSSs, but also offer important theoretical references and an experimental basis for the design of advanced structural metallic materials with enhanced strength-ductility synergy.

Key words: metallic materials    heterostructure    synchrotron X-ray diffraction    duplex stainless steel    mechanical property    small-angle neutron scattering
收稿日期: 2026-06-17     
ZTFLH:  TG135  
基金资助:国家自然科学基金(52101168);南方海洋科学与工程广东省实验室(珠海)资助项目(311021013)
通讯作者: 许鑫,副教授,xuxin58@mail.sysu.edu.cn,研究方向为金属材料强韧化
Corresponding author: XU Xin, Tel: 13575233430, E-mail: xuxin58@mail.sysu.edu.cn
作者简介: 梁 泓,男,2000年生,硕士生;
原 野,男,1999年生,博士
SampleCNPSiCrMnNiMo
SDSS 25070.0150.300.0240.4725.350.716.403.68
表1  SDSS 2507的化学成分
图1  初始态SDSS 2507的微观组织
图2  Thermo-Calc绘制SDSS 2507的平衡相体积分数-温度的关系曲线[28]和试样的加工工艺路线
Solution treatmentAnnealingCold-rolledRecrystallizationAgingDesignations
1330 oC 30 min1050 oC 20 min90%1050 oC 2 min/H1
1330 oC 30 min1050 oC 20 min90%1050 oC 5 min/H2
1330 oC 30 min1050 oC 20 min90%1100 oC 1 min/H3
1330 oC 30 min1050 oC 20 min90%1100 oC 2 min/H4
1330 oC 30 min1050 oC 20 min90%1100 oC 5 min/H5
1330 oC 30 min1050 oC 20 min90%1050 oC 2 min450 oC 100 hH1-100
1330 oC 30 min1050 oC 20 min90%1050 oC 5 min450 oC 100 hH2-100
1330 oC 30 min1050 oC 20 min90%1100 oC 1 min450 oC 100 hH3-100
1330 oC 30 min1050 oC 20 min90%1100 oC 2 min450 oC 100 hH4-100
1330 oC 30 min1050 oC 20 min90%1100 oC 5 min450 oC 100 hH5-100
/////SDSS 2507
////450 oC 100 hSDSS 2507-100
表2  各试样加工工艺参数及编号对照表
图3  原位拉伸同步辐射X射线衍射示意图
图4  经第一步和第二步固溶处理后试样的EBSD微观组织表征结果
图5  再结晶退火后样品的EBSD结果
图6  奥氏体和铁素体平均晶粒尺寸与再结晶退火时间关系图和GOS数据图
图7  试样在450 ℃下时效100 h的一维SANS曲线
SpecimenQ / Å-1λ / nmIPS / cm-1A / atomic fraction, %
H1-1000.07623 ± 0.000168.24 ± 0.021.68 ± 0.0219.60 ± 0.088
H2-1000.07485 ± 0.000168.39 ± 0.022.43 ± 0.0222.92 ± 0.109
H3-1000.07941 ± 0.000187.91 ± 0.022.07 ± 0.0223.16 ± 0.101
H4-1000.07857 ± 0.000177.99 ± 0.022.08 ± 0.0222.81 ± 0.093
H5-1000.08082 ± 0.000187.77 ± 0.021.97 ± 0.0223.15 ± 0.100
表3  不同样品的调幅分解特征参数定量结果
图8  不同加工处理状态样品的工程应力-应变曲线
Specimenσy / MPaσb / MPaε / %
SDSS 250765084838
H170296036
H266894732
H370994130
H464392028
H567393031
SDSS 2507-100897117220
H1-1001056139925
H2-1001148139923
H3-1001031127826
H4-1001070136622
H5-1001069135324
表4  各样品拉伸性能总结
图9  时效样品断口形貌图
图10  H1-100样品初始态、断裂态和不同应变量下的SXRD数据
图11  H1-100样品中奥氏体与铁素体沿拉伸轴的晶格应变随工程应变和工程应力变化的关系曲线
图12  H1-100样品拉伸过程中奥氏体和铁素体FWHM/d平均值随工程应力变化的关系曲线
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