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材料研究学报  2026, Vol. 40 Issue (10): 721-732    DOI: 10.11901/1005.3093.2025.259
  综述 本期目录 | 过刊浏览 |
熔融氯化物环境中结构材料的高温腐蚀行为的研究进展
林新顺1, 陈思含2(), 苏允海1, 薛海龙1, 姜海昌2(), 戎利建2, 林如山3
1.沈阳工业大学材料科学与工程学院 沈阳 110870
2.中国科学院金属研究所 中国科学院核用材料与安全评价重点实验室 沈阳 110016
3.中国原子能科学研究院 北京 102413
Progress of High Temperature Corrosion Behavior of Structural Materials in Molten Chloride Environment
LIN Xinshun1, CHEN Sihan2(), SU Yunhai1, XUE Hailong1, JIANG Haichang2(), RONG Lijian2, LIN Rushan3
1.School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
2.CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
3.China Institute of Atomic Energy, Beijing 102413, China
引用本文:

林新顺, 陈思含, 苏允海, 薛海龙, 姜海昌, 戎利建, 林如山. 熔融氯化物环境中结构材料的高温腐蚀行为的研究进展[J]. 材料研究学报, 2026, 40(10): 721-732.
Xinshun LIN, Sihan CHEN, Yunhai SU, Hailong XUE, Haichang JIANG, Lijian RONG, Rushan LIN. Progress of High Temperature Corrosion Behavior of Structural Materials in Molten Chloride Environment[J]. Chinese Journal of Materials Research, 2026, 40(10): 721-732.

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摘要: 

综述了不锈钢和镍基高温合金在熔盐环境中的腐蚀行为,重点探讨了合金元素、腐蚀环境、温度及杂质(水、氧)等因素的影响机制。研究表明,镍基合金因含有大量难熔金属元素而表现出优于不锈钢的耐蚀性能。通过熔盐纯化可有效降低杂质含量,从而显著改善材料的腐蚀问题。在氯化物熔盐环境中,铀(U)元素会影响合金的耐熔盐腐蚀性能,但其放射性等因素对实验条件要求较为苛刻。因此,鉴于铀(U)与铈(Ce)在离子半径等物理化学上的相似性,深入分析了CeCl3对熔盐体系中材料耐蚀性的影响机制,为深入理解铀对材料在熔盐中的腐蚀行为提供了重要参考。

关键词 : 金属材料,  熔盐腐蚀,  氯化物熔盐,  镍基合金,  乏燃料    
Abstract:

Chloride molten salts, endowed with excellent physicochemical properties, exhibit broad application prospects in the electrochemical separation of spent nuclear fuel (SNF) and molten salt reactors (MSRs), in which they function as electrolytes, fuel solvents and coolants. However, the high-temperature, strongly chlorinating, and oxidizing environment of molten salt systems poses severe challenges to the corrosion resistance of structural materials, which has become the key factor restricting their engineering applications. In this study, the corrosion behaviors of stainless steels and Ni-based superalloys in molten salt environments are systematically reviewed, with a focus on the effects of various factors, including alloying elements, corrosive environments, temperatures and impurities (water and oxygen). Studies have indicated that Ni-based superalloys exhibit superior corrosion resistance compared with stainless steels due to the incorporation of a large number of refractory metal elements. Molten salt purification can effectively reduce the impurity content in the system, thereby significantly mitigating material corrosion. In chloride molten salt environments, uranium (U) exerts a significant influence on the corrosion resistance of alloys. However, its radioactivity and other inherent properties impose stringent requirements on the experimental conditions for related studies. Given the similarities in physicochemical properties such as ionic radius between U and cerium (Ce), this study investigates the mechanism by which CeCl3 affects the corrosion resistance of materials in molten salt systems. These findings provide important insights into the corrosion behavior of materials induced by U in molten salts. Currently, the corrosion of metallic materials in high-temperature molten salts remains a major bottleneck in the development of SNF reprocessing technology. Future research should focus on developing commercial alloys with excellent corrosion resistance to chloride molten salts, and further exploring their corrosion mechanisms and influencing factors, thereby providing critical support for the advancement of SNF reprocessing technology.

Key words: metallic materials    molten salt corrosion    chloride molten salt    nickel-based alloy    spent nuclear fuel
收稿日期: 2025-08-20     
ZTFLH:  TG172.6  
基金资助:中核集团领创项目(CNNC-LCKY-2024-092)
通讯作者: 陈思含,助理研究员,shchen17b@imr.ac.cn,研究方向为特种合金;
姜海昌,研究员,hcjiang@imr.ac.cn,研究方向为核用结构材料
Corresponding author: CHEN Sihan, Tel: (024)23971985, E-mail: shchen17b@imr.ac.cn;
JIANG Haichang, Tel: (024)23975312, E-mail: hcjiang@imr.ac.cn
作者简介: 林新顺,男,1998年生,硕士生
图1  在惰性气氛(Ar)中熔融NaCl-KCl中P91的腐蚀机理[18]
图2  合金在700 ℃下暴露于熔融NaCl-KCl-MgCl2中100 h后Cr的贫化深度[23]
图3  在氯化物熔盐中测试的镍基合金腐蚀速率散点图和镍基合金中Cr、Mo含量图[30~34,56]
图4  Ni-xW-6Cr合金中Ni、W和Cr的活度与W含量之间的关系[45]
图5  三种腐蚀类型模拟装置示意图:熔盐腐蚀[69],高温蒸汽腐蚀[47],在熔盐/气体界面腐蚀[36]
图6  GH3535合金熔盐腐蚀300 h后的表面形貌及成分分析:固溶态,晶界工程处理态[50]
图7  双镁电极和交流电压纯化原理图。左侧(阶段1):去除杂质,且在阴极上生成MgO;右侧(阶段2):由于Mg→Mg2+溶解,电极上的MgO脱落[24]
图8  在氩气中P91在熔融NaCl-KCl中的腐蚀机理,氧分压对所涉及反应的影响;700 ℃,Fe-Cl-O和Cr-Cl-O体系的热力学稳定性图[18]
图9  活性缝隙中关键化学元素扩散行为示意图[57]
图10  不同温度下UCl3​、CeCl3扩散系数图[59]
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