|
|
|
| 熔融氯化物环境中结构材料的高温腐蚀行为的研究进展 |
林新顺1, 陈思含2( ), 苏允海1, 薛海龙1, 姜海昌2( ), 戎利建2, 林如山3 |
1.沈阳工业大学材料科学与工程学院 沈阳 110870 2.中国科学院金属研究所 中国科学院核用材料与安全评价重点实验室 沈阳 110016 3.中国原子能科学研究院 北京 102413 |
|
| Progress of High Temperature Corrosion Behavior of Structural Materials in Molten Chloride Environment |
LIN Xinshun1, CHEN Sihan2( ), SU Yunhai1, XUE Hailong1, JIANG Haichang2( ), RONG Lijian2, LIN Rushan3 |
1.School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China 2.CAS Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China 3.China Institute of Atomic Energy, Beijing 102413, China |
引用本文:
林新顺, 陈思含, 苏允海, 薛海龙, 姜海昌, 戎利建, 林如山. 熔融氯化物环境中结构材料的高温腐蚀行为的研究进展[J]. 材料研究学报, 2026, 40(10): 721-732.
Xinshun LIN,
Sihan CHEN,
Yunhai SU,
Hailong XUE,
Haichang JIANG,
Lijian RONG,
Rushan LIN.
Progress of High Temperature Corrosion Behavior of Structural Materials in Molten Chloride Environment[J]. Chinese Journal of Materials Research, 2026, 40(10): 721-732.
| [1] |
Buongiorno J, Corradini M, Parsons J, et al. Nuclear energy in a carbon-constrained world: big challenges and big opportunities [J]. IEEE Power Energy Mag., 2019, 17(2): 69
doi: 10.1109/MPE.2018.2885250
|
| [2] |
Tang C B, Chai X M, Zhu Y H, et al. Development opportunities and challenges for China's nuclear power equipment under the “dual carbon” goals [J]. Nucl. Power Eng., 2025, 46(05): 205
|
| [2] |
唐传宝, 柴晓明, 朱永辉 等. “双碳”背景下我国核电装备的发展机遇及挑战 [J]. 核动力工程, 2025, 46(05): 205
|
| [3] |
Wang C L, Chai X M, Yang B, et al. Development and prospect of advanced nuclear energy [J]. Nucl. Power Eng., 2023, 44(5): 1
|
| [3] |
王丛林, 柴晓明, 杨 博 等. 先进核能技术发展及展望 [J]. 核动力工程, 2023, 44(5): 1
|
| [4] |
Zhang D H, Qiao P R, Yang Y, et al. Strategic thinking on development of China fast reactor and advanced nuclear fuel cycle system [J]. Atom. Energy Sci. Technol., 2019, 53(10): 1816
|
| [4] |
张东辉, 乔鹏瑞, 杨 勇 等. 中国快堆及先进核燃料循环体系发展战略思考 [J]. 原子能科学技术, 2019, 53(10): 1816
doi: 10.7538/yzk.2019.youxian.0487
|
| [5] |
Zhong Z Y, Lin R S, Chen Z H, et al. Progress of spent fuel dry reprocessing facilities for spent nuclear fuel abroad [J]. Nucl. Sci. Eng., 2024, 44(1): 206
|
| [5] |
钟振亚, 林如山, 陈志华 等. 国外乏燃料干法后处理设施进展 [J]. 核科学与工程, 2024, 44(1): 206
|
| [6] |
Chen B, Lin R S, Chen Z H, et al. Economic analysis of spent fuel dry and aqueous reprocessing facilities [J]. Guangdong Chem. Ind., 2024, 51(4): 61
|
| [6] |
陈 彪, 林如山, 陈志华 等. 乏燃料干法和水法后处理设施经济性分析 [J]. 广东化工, 2024, 51(4): 61
|
| [7] |
Lin R S, Zhong Z Y. Progress and development thinking of dry reprocessing technology for spent nuclear fuel from fast reactor [J]. Atom. Energy Sci. Technol., 2025, 59(S1): 41
|
| [7] |
林如山, 钟振亚. 快堆乏燃料干法后处理技术与发展思考 [J]. 原子能科学技术, 2025, 59(S1): 41
|
| [8] |
Choi E Y, Lee C H. Review of recent advances in electrochemical processes in molten salt electrolyte for recycling used nuclear fuel [J]. Korean J. Chem. Eng., 2025, 42: 1249
doi: 10.1007/s11814-024-00323-x
|
| [9] |
Mirza M, Abdulaziz R, Maskell W C, et al. Electrochemical processing in molten salts–a nuclear perspective [J]. Energy Environ. Sci., 2023, 16(3): 952
doi: 10.1039/D2EE02010F
|
| [10] |
Xu S P, Zheng Y H, Zhan F Q, et al. Effect of different pre-oxidation temperature on corrosion resistance of Ni-Al coatings to high temperature chloride molten salt [J]. Chin. J. Mater. Res., 2024, 38(12): 922
doi: 10.11901/1005.3093.2024.170
|
| [10] |
许世鹏, 郑月红, 占发琦 等. 预氧化处理温度对镍铝涂层耐腐蚀性能的影响 [J]. 材料研究学报, 2024, 38(12): 922
doi: 10.11901/1005.3093.2024.170
|
| [11] |
Du Y, Wang C, Zhu S L, et al. High temperature oxidation and electrochemical corrosion behavior of Al Nano-particle modified silicone coating on 304 stainless steel [J]. Chin. J. Mater. Res., 2019, 33(12): 942
doi: 10.11901/1005.3093.2019.159
|
| [11] |
杜 瑶, 王 成, 朱圣龙 等. 304不锈钢表面纳米铝改性有机硅涂层的高温氧化和电化学行为 [J]. 材料研究学报, 2019, 33(12): 942
|
| [12] |
Zhao Y Y. Molten chloride thermophysical properties, chemical optimization, and purification [R]. Golden: National Renewable Energy Lab, 2020
|
| [13] |
Sawant S S, Gajbhiye B D, Tyagi S, et al. High temperature corrosion studies in molten salt using salt purification and alloy coating [J]. Indian Chem. Eng., 2017, 59(3): 242
|
| [14] |
Qiu G X, Li J N, Li Q, et al. High temperature oxidation behavior of FeCrAl ferritic stainless steel [J]. Met. Funct. Mater., 2024, 31(5): 101
|
| [14] |
邱国兴, 李嘉宁, 李 琦 等. FeCrAl铁素体不锈钢高温氧化行为 [J]. 金属功能材料, 2024, 31(5): 101
|
| [15] |
Hofmeister M, Klein L, Miran H, et al. Corrosion behaviour of stainless steels and a single crystal superalloy in a ternary LiCl-KCl-CsCl molten salt [J]. Corros. Sci., 2015, 90: 46
doi: 10.1016/j.corsci.2014.09.009
|
| [16] |
Guo S Q, Zhang J S, Wu W, et al. Corrosion in the molten fluoride and chloride salts and materials development for nuclear applications [J]. Prog. Mater. Sci., 2018, 97: 448
doi: 10.1016/j.pmatsci.2018.05.003
|
| [17] |
Ruiz-Cabañas F J, Prieto C, Madina V, et al. Materials selection for thermal energy storage systems in parabolic trough collector solar facilities using high chloride content nitrate salts [J]. Sol. Energy Mater. Sol. Cells, 2017, 163: 134
doi: 10.1016/j.solmat.2017.01.028
|
| [18] |
Grégoire B, Oskay C, Meißner T M, et al. Corrosion mechanisms of ferritic-martensitic P91 steel and Inconel 600 nickel-based alloy in molten chlorides. Part I: NaCl-KCl binary system [J]. Sol. Energy Mater. Sol. Cells, 2020, 215: 110659
doi: 10.1016/j.solmat.2020.110659
|
| [19] |
Guo L L, Liu Q, Yin H Q, et al. Excellent corrosion resistance of 316 stainless steel in purified NaCl-MgCl2 eutectic salt at high temperature [J]. Corros. Sci., 2020, 166: 108473
doi: 10.1016/j.corsci.2020.108473
|
| [20] |
Gomez-Vidal J C, Tirawat R. Corrosion of alloys in a chloride molten salt (NaCl-LiCl) for solar thermal technologies [J]. Sol. Energy Mater. Sol. Cells, 2016, 157: 234
doi: 10.1016/j.solmat.2016.05.052
|
| [21] |
Mortazavi A, Zhao Y, Esmaily M, et al. High-temperature corrosion of a nickel-based alloy in a molten chloride environment-the effect of thermal and chemical purifications [J]. Sol. Energy Mater. Sol. Cells, 2022, 236: 111542
doi: 10.1016/j.solmat.2021.111542
|
| [22] |
Liu X Y, Bawane K, Zheng X Y, et al. Temperature-dependent morphological evolution during corrosion of the Ni-20Cr alloy in molten salt revealed by multiscale imaging [J]. ACS Appl. Mater. Interfaces, 2023, 15(10): 13772
doi: 10.1021/acsami.2c23207
|
| [23] |
Sun H, Wang J Q, Li Z J, et al. Corrosion behavior of 316SS and Ni-based alloys in a ternary NaCl-KCl-MgCl2 molten salt [J]. Sol. Energy, 2018, 171: 320
doi: 10.1016/j.solener.2018.06.094
|
| [24] |
Ding W J, Yang F, Bonk A, et al. Molten chloride salts for high-temperature thermal energy storage: continuous electrolytic salt purification with two Mg-electrodes and alternating voltage for corrosion control [J]. Sol. Energy Mater. Sol. Cells, 2021, 223: 110979
doi: 10.1016/j.solmat.2021.110979
|
| [25] |
Rao C J, Shankar A R, Ajikumar P K, et al. Corrosion behavior of structural materials in LiCl-KCl molten salt by thermogravimetric study [J]. Corrosion, 2015, 71(4): 502
doi: 10.5006/1341
|
| [26] |
Ravi Shankar A, Mathiya S, Thyagarajan K, et al. Corrosion and microstructure correlation in molten LiCl-KCl medium [J]. Metall. Mater. Trans. A, 2010, 41(7): 1815
doi: 10.1007/s11661-010-0223-5
|
| [27] |
Na J S, Kim S H, Kim S J, et al. Corrosion effect by preferential formation of Cr and Fe-based ceramic compounds under NaCl-KCl-MgCl2 molten salts [J]. J. Korean Ceram. Soc., 2025, 62(3): 539
doi: 10.1007/s43207-025-00490-5
|
| [28] |
Lu X D, Wang F L. Isothermal oxidation behaviour of Ni-Cr-Co-Mo-W-Ta-Al superalloy at 900 oC and 1000 oC [J]. Chin. J. Mater. Res., 2016, 30(8): 589
|
| [28] |
卢旭东, 王复利. Ni-Cr-Co-Mo-W-Ta-Al合金在900 ℃和1000 ℃的高温氧化行为 [J]. 材料研究学报, 2016, 30(8): 589
doi: 10.11901/1005.3093.2016.163
|
| [29] |
Lu X D, Tian S G, Yu X F, et al. Isothermal oxidation behavior of Ni-Cr-Ta-Al-Co-Mo alloy at 900 oC and 1000 oC [J]. Chin. J. Mater. Res., 2011, 25(4): 427
|
| [29] |
卢旭东, 田素贵, 于兴福 等. Ni-Cr-Ta-Al-Co-Mo合金在900 ℃和1000 ℃的恒温氧化行为 [J]. 材料研究学报, 2011, 25(4): 427
|
| [30] |
Vignarooban K, Pugazhendhi P, Tucker C, et al. Corrosion resistance of Hastelloys in molten metal-chloride heat-transfer fluids for concentrating solar power applications [J]. Sol. Energy, 2014, 103: 62
doi: 10.1016/j.solener.2014.02.002
|
| [31] |
Ding W, Shi H, Xiu Y, et al. Hot corrosion behavior of commercial alloys in thermal energy storage material of molten MgCl2/KCl/NaCl under inert atmosphere [J]. Sol. Energy Mater. Sol. Cells, 2018, 184: 22
doi: 10.1016/j.solmat.2018.04.025
|
| [32] |
Ravi Shankar A, Kanagasundar A, Mudali U K. Corrosion of nickel-containing alloys in molten LiCl-KCl medium [J]. Corrosion, 2013, 69(1): 48
doi: 10.5006/0627
|
| [33] |
Xu Q, Li X, Zhang Y P, et al. Corrosion mechanism of Fe-Cr-based alloys in molten LiCl-KCl mediated by CeCl3 [J]. Corros. Sci., 2026, 271: 114119
doi: 10.1016/j.corsci.2026.114119
|
| [34] |
Indacochea J E, Smith J L, Litko K R, et al. High-temperature oxidation and corrosion of structural materials in molten chlorides [J]. Oxid. Met., 2001, 55(1): 1
doi: 10.1023/A:1010333407304
|
| [35] |
Lv R M, Tang X, Ying Z M, et al. Corrosion mechanism and properties of 316L stainless steel in NaCl-KCl molten salt at high temperatures [J]. Crystals, 2025, 15(3): 280
doi: 10.3390/cryst15030280
|
| [36] |
Yu Z D, Wu J P, Liu H L, et al. Corrosion behavior of the GH3535 and C276 alloys at the liquid/gas LiCl-KCl salt interface at 550 oC [J]. J. Mater. Eng. Perform., 2025, 34: 13391
doi: 10.1007/s11665-024-10095-4
|
| [37] |
Liu B, Wei X L, Wang W L, et al. Corrosion behavior of Ni-based alloys in molten NaCl-CaCl2-MgCl2 eutectic salt for concentrating solar power [J]. Sol. Energy Mater. Sol. Cells, 2017, 170: 77
doi: 10.1016/j.solmat.2017.05.050
|
| [38] |
Xie S J, Lei M, Sun J W, et al. Corrosion behavior of 20G and TP347H in molten LiCl-NaCl-KCl salt [J]. Nanomaterials, 2024, 14(12): 1026
doi: 10.3390/nano14121026
|
| [39] |
Li Y S, Spiegel M, Shimada S. Corrosion behaviour of various model alloys with NaCl-KCl coating [J]. Mater. Chem. Phys., 2005, 93(1): 217
doi: 10.1016/j.matchemphys.2005.03.015
|
| [40] |
Asghari-Rad P, Smith N D, Kim S W, et al. Electrochemical stability and corrosion behavior of Ni-Cr alloy in molten LiCl-KCl salt [J]. Electrochim. Acta, 2025, 532: 146507
doi: 10.1016/j.electacta.2025.146507
|
| [41] |
Suzuki Y, Watanabe T, Goto T. Electrochemical and spectroscopic study on corrosion behavior of Ni-based alloys in chloride melts: materials for an integral molten salt fast reactor [J]. Nucl. Eng. Des., 2023, 415: 112699
doi: 10.1016/j.nucengdes.2023.112699
|
| [42] |
Lloyd A C, Noël J J, McIntyre S, et al. Cr, Mo and W alloying additions in Ni and their effect on passivity [J]. Electrochim. Acta, 2004, 49(17-18): 3015
doi: 10.1016/j.electacta.2004.01.061
|
| [43] |
Kazakovtseva N A, Mazannikov M V, Nikitina E V, et al. Corrosion electrochemical behavior of molybdenum in the LiCl-KCl melt containing additives of cerium and neodymium trichlorides [J]. Russ. Metall., 2020, 2020(8): 925
doi: 10.1134/S0036029520080066
|
| [44] |
Alkhamis M. Stability of metals in molten chloride salt at 800 oC [D]. Tucson: The University of Arizona, 2016
|
| [45] |
Liu S L, Ye X X, Yan S, et al. Unexpected accelerated corrosion of Cr in Ni-xW-6Cr alloy with W content increasing [J]. Corros. Sci., 2021, 191: 109761
doi: 10.1016/j.corsci.2021.109761
|
| [46] |
Yang L J, Qian H C, Kuang W J. Corrosion behaviors of heat-resisting alloys in high temperature carbon dioxide [J]. Materials, 2022, 15(4): 1331
doi: 10.3390/ma15041331
|
| [47] |
Liu Q, Wang Z R, Liu W H, et al. Ni-Mo-Cr alloy corrosion in molten NaCl-KCl-MgCl2 salt and vapour [J]. Corros. Sci., 2021, 180: 109183
doi: 10.1016/j.corsci.2020.109183
|
| [48] |
Grosu Y, Udayashankar N, Bondarchuk O, et al. Unexpected effect of nanoparticles doping on the corrosivity of molten nitrate salt for thermal energy storage [J]. Sol. Energy Mater. Sol. Cells, 2018, 178: 91
doi: 10.1016/j.solmat.2018.01.002
|
| [49] |
Ravi Shankar A, Mudali U K. Corrosion of type 316L stainless steel in molten LiCl-KCl salt [J]. Mater. Corros., 2008, 59(11): 878
|
| [50] |
Wang C C, Zhang J M, Yu Z D, et al. Effect of grain boundary engineering on corrosion behavior and mechanical properties of GH3535 alloy in LiCl-KCl molten salt [J]. J. Nucl. Mater., 2025, 604: 155513
doi: 10.1016/j.jnucmat.2024.155513
|
| [51] |
Gao B X, Yu R, Chen S Y, et al. Corrosion behavior of surface-modified Ni-based alloys in molten NaCl-KCl for thermal energy storage [J]. Mater. Chem. Phys., 2025, 332: 130288
doi: 10.1016/j.matchemphys.2024.130288
|
| [52] |
Muránsky O, Yang C, Zhu H, et al. Molten salt corrosion of Ni-Mo-Cr candidate structural materials for Molten Salt Reactor (MSR) systems [J]. Corros. Sci., 2019, 159: 108087
doi: 10.1016/j.corsci.2019.07.011
|
| [53] |
Bender R, Schütze M. The role of alloying elements in commercial alloys for corrosion resistance in oxidizing-chloridizing atmospheres. Part I: literature evaluation and thermodynamic calculations on phase stabilities [J]. Mater. Corros., 2003, 54: 567
|
| [54] |
Sim J H, Kim Y S, Cho I J. Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature [J]. Nucl. Eng. Technol., 2017, 49(4): 769
doi: 10.1016/j.net.2017.02.007
|
| [55] |
Wang C Y, Xu X R, Tong Y, et al. O2-affected corrosion of nickel-based alloy in LiCl-KCl molten salt for pyroprocessing of spent nuclear fuel [J]. J. Nucl. Mater., 2025, 610: 155773
doi: 10.1016/j.jnucmat.2025.155773
|
| [56] |
Walczak M, Pineda F, Fernández Á G, et al. Materials corrosion for thermal energy storage systems in concentrated solar power plants [J]. Renew. Sustain. Energy Rev., 2018, 86: 22
doi: 10.1016/j.rser.2018.01.010
|
| [57] |
Henderson J D, Ebrahimi N, Dehnavi V, et al. The role of internal cathodic support during the crevice corrosion of Ni-Cr-Mo alloys [J]. Electrochim. Acta, 2018, 283: 1600
doi: 10.1016/j.electacta.2018.07.048
|
| [58] |
Marsden K C, Pesic B. Evaluation of the electrochemical behavior of CeCl3 in molten LiCl-KCl eutectic utilizing metallic Ce as an anode [J]. J. Electrochem. Soc., 2011, 158(6): F111
doi: 10.1149/1.3575637
|
| [59] |
Yoon D, Phongikaroon S. Electrochemical properties and analyses of CeCl3 in LiCl-KCl eutectic salt [J]. J. Electrochem. Soc., 2015, 162(10): E237
doi: 10.1149/2.0401510jes
|
| [60] |
Masset P, Bottomley D, Konings R, et al. Electrochemistry of uranium in molten LiCl-KCl eutectic [J]. J. Electrochem. Soc., 2005, 152(6): A1109
doi: 10.1149/1.1901083
|
| [61] |
Masset P, Konings R J M, Malmbeck R, et al. Thermochemical properties of lanthanides (Ln = La, Nd) and actinides (An = U, Np, Pu, Am) in the molten LiCl-KCl eutectic [J]. J. Nucl. Mater., 2005, 344(1-3): 173
doi: 10.1016/j.jnucmat.2005.04.038
|
| [62] |
Kuznetsov S A, Hayashi H, Minato K, et al. Electrochemical transient techniques for determination of uranium and rare-earth metal separation coefficients in molten salts [J]. Electrochim. Acta, 2006, 51(12): 2463
doi: 10.1016/j.electacta.2005.07.028
|
| [63] |
Kuznetsov S A, Hayashi H, Minato K, et al. Electrochemical behavior and some thermodynamic properties of UCl4 and UCl3 dissolved in a LiCl-KCl eutectic melt [J]. J. Electrochem. Soc., 2005, 152(4): C203
doi: 10.1149/1.1864532
|
| [64] |
Hoover R O, Shaltry M R, Martin S, et al. Electrochemical studies and analysis of 1-10 wt% UCl3 concentrations in molten LiCl-KCl eutectic [J]. J. Nucl. Mater., 2014, 452(1-3): 389
doi: 10.1016/j.jnucmat.2014.05.057
|
| [65] |
Fukumoto K I, Nakagawa K, Takebayashi D, et al. Corrosion behavior of Hastelloy alloys and stainless steel in the molten chloride salt NaCl-CaCl2-CeCl3 [J]. J. Nucl. Sci. Technol., 2024, 61(11): 1397
doi: 10.1080/00223131.2024.2338367
|
| [66] |
Nikitina E V, Kazakovtseva N A. High temperature corrosion of 12Kh18N10T steel in molten lithium and potassium chlorides with a cerium trichloride addition [J]. Russ. Metall., 2018, 2018: 747
doi: 10.1134/S003602951808013X
|
| [67] |
Sun H, Zhang P, Wang J Q. Effects of alloying elements on the corrosion behavior of Ni-based alloys in molten NaCl-KCl-MgCl2 salt at different temperatures [J]. Corros. Sci., 2018, 143: 187
doi: 10.1016/j.corsci.2018.08.021
|
| [68] |
Lan Y P, Sohn H Y, Murali A, et al. The formation and growth of CeOCl crystals in a molten KCl-LiCl flux [J]. Appl. Phys., 2018, 124A(10) : 702
|
| [69] |
Chi L D, Sun H, Zhou X T. Effects of alloying elements (Mo and W) on corrosion behavior of Ni-based alloys in NaCl-KCl-MgCl2 molten salt [J]. Corros. Sci., 2024, 237: 112313
doi: 10.1016/j.corsci.2024.112313
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|