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材料研究学报  2015, Vol. 29 Issue (1): 17-24    DOI: 10.11901/1005.3093.2014.240
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陶瓷颗粒表面镀铜对陶瓷颗粒增强铁基复合材料性能的影响*
曹新建,金剑锋(),张跃波,宗亚平
东北大学各向异性与织构教育部重点实验室 沈阳 110819
Electroless Copper Plating on Different Types of Ceramic Particles and Its Effects on Mechanical Properties of Particulate Reinforced Iron Matrix Composites
Xinjian CAO,Jianfeng JIN(),Yuebo ZHANG,Yaping ZONG
Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819, China
引用本文:

曹新建,金剑锋,张跃波,宗亚平. 陶瓷颗粒表面镀铜对陶瓷颗粒增强铁基复合材料性能的影响*[J]. 材料研究学报, 2015, 29(1): 17-24.
Xinjian CAO, Jianfeng JIN, Yuebo ZHANG, Yaping ZONG. Electroless Copper Plating on Different Types of Ceramic Particles and Its Effects on Mechanical Properties of Particulate Reinforced Iron Matrix Composites[J]. Chinese Journal of Materials Research, 2015, 29(1): 17-24.

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摘要: 

在不同类型和尺寸的陶瓷颗粒表面化学镀铜, 研究了镀铜对陶瓷颗粒增强铁基复合材料力学性能的影响。结果表明: 对于不同粒度的陶瓷颗粒, 需要调整络合剂柠檬酸纳的加入量以制备出质量合格的镀铜层。在碳化硅(SiC)、碳化钛(TiC)和氮化钛(TiN)三种陶瓷颗粒表面镀铜, 都能改善相应的铁基复合材料的机械性能。对于拉伸强度最高的SiC颗粒增强铁基复合材料, SiC颗粒镀铜后性能提高的幅度不是最大; 而TiN颗粒镀铜后, TiN颗粒增强铁基复合材料拉伸强度的提高最大。这个结果表明, 铁基复合材料的界面缺陷是决定性能的关键。研究还发现, 强化粒子的含量比较高时镀铜对性能的改善更显著。镀铜使性能改善的机理是, 铜在界面处呈现包敷形貌, 当粒子团聚接触时能提供粒子间的金属连接。显微组织观察表明, 镀铜后界面缺陷显著减少。

关键词 复合材料化学镀铜颗粒强化力学性能    
Abstract

Electroless Cu plating process has been studied in order to coat three kind of ceramic particles of different size. It is found that the amount of complexing agent addition in the plating bath should be adjusted corresponding to the size of the coated particles to obtain coatings with acceptable quality. However, all the three kind of ceramic particles show more or less the same behavior during plating. Mechanical properties of the SiCp/Fe、TiNp/Fe and TiCp/Fe composites containing reinforcing particulates with and without Cu coating respectively were measured comparatively. Results show that the mechanical properties of all the three composites with Cu coated reinforcing particles are superior significantly to their counterparts. However the highest enhancement of tensile strength induced by Cu coated particles was observed for the TiNp/Fe composite, but not for the SiCp/Fe composite, which showed the highest tensile strength among the three composites with raw ceramic particles without Cu-coating. It is clear that the defects at the interfaces of particles and matrix should be a determining factor affecting the tensile strength of the composite. Similarly, the larger content of particles with Cu coating in the composite is, the higher enhancement in mechanical properties may be expected. Moreover, microstructure analysis also indicates that the copper coating on particles could effectively avoid the direct contact of particles and reduce defects formed at the interfaces between the particles and matrix.

Key wordscomposite    electroless copper plating    particles strengthening    mechanical property
收稿日期: 2014-05-12     
基金资助:* 国家自然科学基金51171040、U1302272、51301035, 国家高技术研究发展计划2013AA031601和东北大学引进人才启动基金 01270021814101/024资助项目。2014年5月12日收到初稿; 2014年8月27日收到修改稿。本文联系人: 金剑锋
图1  对于不同粒度的TiN颗粒, 镀铜速度与络合剂柠檬酸纳与铜盐(铜盐定量)摩尔比的关系
图2  粒度为5 μm的TiN颗粒镀铜前后的SEM照片
图3  粒度为10 μm的TiN颗粒镀铜后SEM微观形貌, 络合剂与铜盐的摩尔比为0.65∶1和 0.8∶1
Chemical reagents Concentration Operating parameters
Copper salt CuSO45H2O 15.6 g/L Temperature 65℃
Reducing agent NaH2PO2H2O 21.5 g/L
Stabilizer H3BO3 17.7 g/L pH 9-11
Catalyst NiSO46H2O 3.0 g/L
Complexing agent C6H5Na3O72H2O Particle sizes (μm) 5 14.7 g/L Addition of ceramic particles each coating cycle 10.0g/L
10 12.0 g/L
15 9.2 g/L
表1  最佳工艺的镀液成分及工艺参数(以TiN粒子为例)
图4  不同类型不同体积分数陶瓷颗粒镀铜前后铁基复合材料的拉伸强度
图5  不同类型和含量的颗粒镀铜对铁基复合材料延伸率的影响
图6  不同类型颗粒镀铜前后对铁基复合材料致密度的影响, 其粒子体积分数分别为15% 和20%
图7  不同体积分数TiC颗粒镀铜前后铁基复合材的显微组织
图8  TiC颗粒增强铁基复合材料SEM照片和EDS能谱分析
图9  镀铜前后TiCp增强铁基复合材料的断口形貌(箭头为粒子脱粘处)
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