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材料研究学报  2014, Vol. 28 Issue (6): 455-461    DOI: 10.11901/1005.3093.2014.116
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新型磷氮膨胀性阻燃剂/OMMT协同阻燃环氧树脂的制备及阻燃性能*
卢林刚1(),陈英辉2,王舒衡2,杨守生3,董希琳1
1. 中国人民武装警察部队学院科研部 廊坊 065000
2. 中国人民武装警察部队学院研究生队 廊坊 065000
3. 中国人民武装警察部队学院消防工程系 廊坊 065000
Preparation and Flame Retardancy of Intumescent Flame-retardant Epoxy Resin
Lingang LU1,**(),Yinghui CHEN2,Shuheng WANG2,Shousheng YANG3,Xilin DONG1
1. Department of Science and Technology, Chinese People's Armed Police Force Academy, Langfang 065000
2. Graduates Forces, Chinese People's Armed Police Force Academy, Langfang 065000
3. Department of Fire Protection Engineering, Chinese People's Armed Police Force Academy, Langfang 065000
引用本文:

卢林刚,陈英辉,王舒衡,杨守生,董希琳. 新型磷氮膨胀性阻燃剂/OMMT协同阻燃环氧树脂的制备及阻燃性能*[J]. 材料研究学报, 2014, 28(6): 455-461.
Lingang LU, Yinghui CHEN, Shuheng WANG, Shousheng YANG, Xilin DONG. Preparation and Flame Retardancy of Intumescent Flame-retardant Epoxy Resin[J]. Chinese Journal of Materials Research, 2014, 28(6): 455-461.

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摘要: 

在新型膨胀性阻燃剂六(4-DOPO羟甲基苯氧基)环三磷(DOPOMPC)与聚磷酸铵(APP)复配作用的环氧树脂(EP)膨胀阻燃复合材料(DOPOMPC/APP/EP)的基础上, 添加有机改性蒙脱土(OMMT)制备了新型磷氮膨胀性阻燃剂/OMMT协同阻燃环氧树脂。用极限氧指数(LOI)、水平燃烧(UL-94)、锥形量热(CONE)、电子显微镜(SEM)观察等方法研究了OMMT与DOPOMPC的协同效应。结果表明, EP4(10%DOPOMPC/10%APP/3%OMMT/77%EP) 复合材料的各项燃烧参数综合表现最优, 其LOI值达到36.8%, 热释放速率峰值(pk-HRR)、有效燃烧热平均值(av-EHC)、比消光面积平均值(av-SEA)、一氧化碳释放率平均值(av-CO) 较纯EP(EP0)分别下降了78.4%、62.2%、57.8%和50.0%, 呈现出更加优良的阻燃和抑烟性能。其原因是, 添加OMMT的阻燃材料在燃烧初期形成的炭层更致密、坚硬。

关键词 复合材料膨胀阻燃剂环氧树脂有机改性蒙脱土阻燃性能协同效应    
Abstract

6(4-of DOPO hydroxymethyl phenoxy ) cyclotriphosphazene (DOPOMPC) and ammonium polyphosphate (APP) were mixed and the mixture was further added to epoxy resin (EP) to prepare a basis expansion flame retardant composite (DOPOMPC/APP/EP). An organic modified montmorillonite (OMMT) was then added to the composite in order to further improve the flame retardant and mechanical properties of the epoxy resin. The synergistic effect of OMMT and DOPOMPC were studied by limiting oxygen index (LOI) measurement, UL-94 horizontal burning tester (UL- 94), cone calorimeter (CONE), SEM observation and other methods. Results showed that the EP4 (10%DOPOMPC/10%APP/3%OMMT/EP) was the best with comprehensive combustion parameters, such as its peak heat release rate (pk-HRR), average effective heat of combustion (av-EHC), average extinction area (av-SEA) and carbon monoxide average release rate (av-CO) could be reduced by 78.4%, 62.2%, 57.8% and 50.0% respectively of those for pure EP, besides, its LOI value reached 36.8% as well. This kind of composite showed good performance in flame retardance and smoke suppression. Furthermore, the addition of OMMT may facilitate the formation of a much compact and hard carbon scale on the surface of the EP4 during the initial stage of combustion.

Key wordscomposites    intumescent flame retardant    epoxy resin    OMMT    synergistic effect    mechanical property
收稿日期: 2014-03-13     
基金资助:* 河北省自然科学基金E2012507008资助项目。
图1  化合物 DOPOMPC 的分子结构式
Sample EP m-PDA DOPOMPC APP OMMT LOI/% UL94HB UL94V
EP0 90.9 9.1 0 0 0 25.4 HB-3-16.1 V-2
EP1 72.7 7.3 10 10 0 36.3 HB V-0
EP2 72.7 7.3 10 10 1 35.3 HB V-0
EP3 72.7 7.3 10 10 2 35.7 HB V-0
EP4 72.7 7.3 10 10 3 36.8 HB V-0
EP5 72.7 7.3 10 10 4 35.0 HB V-0
EP6 72.7 7.3 10 10 5 35.5 HB V-0
表1  DOPOMPC/APP/OMMT/EP体系的配方及其性能测试结果
Sample TTI/s pk-HRR/kWm-2 av-HRR/kWm-2 av-EHC/MJkg-1 av-SEA/m2kg-1 av-CO/kgkg-1
EP0 93 1243.27 (170s) 286.73 28.99 1115.06 0.08
EP1 66 314.37 (200s) 74.75 88.99 3583.38 0.29
EP2 62 183.02 (295s) 103.12 18.87 848.41 0.08
EP3 55 140.08 (280s) 82.80 19.77 821.15 0.07
EP4 61 114.71 (170s) 61.82 10.93 470.13 0.04
EP5 64 117.30 (90s) 68.78 14.77 1082.49 0.03
EP6 64 120.39 (85s) 64.77 16.75 712.68 0.03
表2  纯EP及DOPOMPC/APP/OMMT/EP复合材料的锥形试验数据
图2  DOPOMPC/APP/OMMT/EP 体系的热释放速率曲线
Sample FGI/kWm-2s-1 THRI6 min/MJm-2 TSPI6 min/m2gkg-1s-1 ToxPI6 min/gs-1
EP0 7.31 2.01 3.55 1.19
EP1 1.57 1.43 3.74 1.06
EP2 0.62 1.57 3.17 0.61
EP3 0.50 1.47 3.04 0.40
EP4 0.67 1.35 2.93 0.31
EP5 1.30 0.83 3.13 0.34
EP6 1.42 1.37 2.94 0.38
表3  纯EP及DOPOMPC/APP/OMMT/EP复合材料的燃烧性能指数
Sample Tensile strength/MPa Break elongation/% Bending strength/MPa Bending modulus/MPa Impact strength/kJ·m-2
EP0 140.1 5.45 286.28 46.09 26.40
EP1 44.33 0.81 91.55 38.4 6.49
EP2 62.45 1.63 96.55 44.45 10.92
EP3 52.65 1.51 91.26 55.93 9.66
EP4 63.80 1.78 114.18 62.01 13.73
EP5 48.29 1.67 110.68 93.31 12.24
EP6 63.74 1.44 87.04 83.42 11.83
表4  纯EP及DOPOMPC/APP/MMT/EP 体系力学性能测试数据
图3  EP0、EP1与EP4 燃烧后的宏观炭层形貌
图4  纯EP燃烧后残炭的SEM像
图5  EP1 燃烧后残炭的SEM像
图6  EP4燃烧后残炭的SEM像
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