<strong>8Cr4Mo4V</strong>钢激光冲击残余应力的演化仿真及其对疲劳性能的影响

doi:10.11901/1005.3093.2023.427

材料研究学报

2023, Vol. 37

Issue (12): 933-942 DOI: 10.11901/1005.3093.2023.427

研究论文

本期目录 | 过刊浏览

8Cr4Mo4V钢激光冲击残余应力的演化仿真及其对疲劳性能的影响

孙玉凤¹, 刘伟军¹, 张宏伟², 苏勇³, 魏英华⁴, 刘贵胜¹, 于兴福¹(

)

^1.沈阳工业大学机械工程学院沈阳 110870
^2.民航东北地区空中交通管理局气象中心沈阳 110169
^3.沈阳化工大学机械与动力工程学院沈阳 110142
^4.沈阳工业大学材料科学与工程学院沈阳 110870

Simulation of Residual Stress Evolution of 8Cr4Mo4V Steel Induced by Laser Shock and Its Influence on Fatigue Performance

SUN Yufeng¹, LIU Weijun¹, ZHANG Hongwei², SU Yong³, WEI Yinghua⁴, LIU Guisheng¹, YU Xingfu¹(

)

^1.School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, China
^2.Northeast Air Traffic Administration Meteorological Center of Civil Aviation, Shenyang 110169, China
^3.School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, China
^4.School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China

引用本文:

孙玉凤, 刘伟军, 张宏伟, 苏勇, 魏英华, 刘贵胜, 于兴福. 8Cr4Mo4V钢激光冲击残余应力的演化仿真及其对疲劳性能的影响[J]. 材料研究学报, 2023, 37(12): 933-942.
Yufeng SUN, Weijun LIU, Hongwei ZHANG, Yong SU, Yinghua WEI, Guisheng LIU, Xingfu YU. Simulation of Residual Stress Evolution of 8Cr4Mo4V Steel Induced by Laser Shock and Its Influence on Fatigue Performance[J]. Chinese Journal of Materials Research, 2023, 37(12): 933-942.

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摘要:

对8Cr4Mo4V钢的激光冲击残余应力进行演化仿真和实验验证，并观察其微观组织、检测其硬度和旋转弯曲疲劳性能，研究了激光冲击强化对其残余应力和疲劳性能的影响。结果表明，激光冲击强化在8Cr4Mo4V钢的表层产生了较大的残余压应力，有限元法的计算结果和实测值分别为-607和-584 MPa。在激光冲击强化过程中等离子体冲击波使8Cr4Mo4V钢表面的碳化物碎化和次表面二次碳化物析出，在近表面产生的剧烈塑性变形使表面硬度提高。同时，残余应力、表面硬度的提高以及次表面二次碳化物的析出抑制了疲劳裂纹的萌生，使裂纹的扩展速率降低，裂纹源由表层转移到次表层。激光冲击强化使8Cr4Mo4V钢的旋转弯曲疲劳性能显著提高，疲劳强度提高约45.95%。

关键词 ：金属材料, 8Cr4Mo4V钢, 激光冲击强化, 数值模拟, 残余应力, 疲劳性能

Abstract：

The effect of laser shock peening (LSP) on the residual stress and fatigue properties of 8Cr4Mo4V steel was studied by numerical simulation and experimental verification in terms of the residual stress evolution, microstructure observation, hardness and rotating bending fatigue performance tests. The results show that LSP causes a large compressive residual stress on the surface of 8Cr4Mo4V steel, which was acquired to be -607 MPa and -584 MPa by finite element method and the experimental measurement. During the process of LSP, the plasma shock wave may shatter carbides on the surface of the steel into smaller pieces, while induce the secondary precipitation of subsurface carbides and the severe plastic deformation of the substrate near the surface, thus increasing the surface hardness of the 8Cr4Mo4V steel. The increase of residual stress and surface hardness and the precipitation of secondary carbides on the subsurface may effectively inhibit the initiation of fatigue cracks and slow down the crack propagation rate. Therefore, the crack source is transferred from the surface layer to the subsurface layer. The fatigue strength of 8Cr4Mo4V steel after LSP is increased by about 45.95% and the rotating bending fatigue performance is significantly improved.

Key words： metallic materials 8Cr4Mo4V steel laser shock peening numerical simulation residual stress fatigue properties

收稿日期: 2023-08-28

ZTFLH:

TN249

基金资助:国家重点研发计划(2022YFB4602402);辽宁省教育厅项目(JYTMS20231194)

通讯作者: 于兴福，教授，yuxingfu@163.com，研究方向为耐热钢、高温合金及激光冲击强化

Corresponding author: YU Xingfu, Tel: 13604072060, E-mail: yuxingfu@163.com

作者简介: 孙玉凤，女，1991年生，博士生

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https://www.cjmr.org/CN/10.11901/1005.3093.2023.427 或 https://www.cjmr.org/CN/Y2023/V37/I12/933

表1 8Cr4Mo4V钢的化学成分

表2 8Cr4Mo4V轴承钢的力学性能参数

图1 热处理和LSP示意图

图2 等离子体膨胀示意图

图3 残余应力场形成过程的示意图

图4 有限元模型和冲击波加载示意图

图5 用有限元法计算残余应力的分布

图6 LSP前后8Cr4Mo4V钢的硬度和残余应力

图7 LSP前后8Cr4Mo4V钢的显微组织SEM像和碳化物统计

图8 LSP前后8Cr4Mo4V钢的显微组织TEM像

图9 未经激光冲击强化和经激光冲击强化且去除不同深度的表面损伤层8Cr4Mo4V钢的旋转弯曲疲劳强度

图10 未经激光冲击强化和经激光冲击强化且去除不同深度表面损伤层8Cr4Mo4V钢的旋转弯曲疲劳断口形貌

图11 激光冲击强化使碳化物碎化和促进二次析出的示意图

图12 LSP前后8Cr4Mo4V钢在旋转弯曲疲劳过程中裂纹的萌生和扩展示意图

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