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Chinese Journal of Materials Research  2024, Vol. 38 Issue (12): 922-931    DOI: 10.11901/1005.3093.2024.170
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Effect of Different Pre-oxidation Temperature on Corrosion Resistance of Ni-Al Coatings to High Temperature Chloride Molten Salt
XU Shipeng1,2, ZHENG Yuehong1, ZHAN Faqi1(), LA Peiqing1()
1 State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
2 Gansu Key Laboratory of Solar Power System Engineering, Jiuquan Vocational and Technical College, Jiuquan 735000, China
Cite this article: 

XU Shipeng, ZHENG Yuehong, ZHAN Faqi, LA Peiqing. Effect of Different Pre-oxidation Temperature on Corrosion Resistance of Ni-Al Coatings to High Temperature Chloride Molten Salt. Chinese Journal of Materials Research, 2024, 38(12): 922-931.

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Abstract  

The chloride-based molten salt is expected to be the next generation of heat storage medium for concentrated solar power technology. However, the chloride-based molten salts have severer corrosive effect to the relevant metallic structural parts at elevated temperatures. In this paper, Ni-Al coatings were prepared on Ni-based alloy IN 625 by magnetron sputtering technique. Then the coated alloys were pre-oxidized in air at different temperatures. Next, the corrosion behavior of the pre-oxidized coatings in the mixed chloride molten salts at 800oC was assessed via immersion test. Meanwhile, the formed oxide scales due to pre-oxidation treatment, and the variation of the pre-oxidized scales after immersion test were also characterized. The results show that a continuous and dense oxide scale can form when the pre-oxidation at 1000oC. When the pre-oxidation at 800 and 900oC, a complete and continuous dense oxide scale cannot form, and when the pre-oxidation at 1100oC, although an oxide scale will form, but a large number of nodular oxides generate on the top surface of the pre-formed oxide scale due to the rapid outwards diffusion of alloying elements from the substrate during pre-oxidation, which is not conducive to the corrosion resistance of the coating. After corrosion in molten chloride salts at 800oC for 100 h, the Ni-Al coated IN 625 alloy pre-oxidized at 1000oC presented only little mass change, indicating that the coating has good high-temperature corrosion resistance, this may mainly be due to the formation of a complete and continuous oxide scale of α-Al2O3, which plays role in anti-corrosion protection for the substrate. With the progress of high temperature corrosion, the Cr content in the coating increases obviously, indicating that high temperature promotes the outward diffusion of Cr atoms from the substrate.

Key words:  metallic materials      corrosion resistant material      pre-oxidation      chloride melt     
Received:  10 April 2024     
ZTFLH:  O484  
Fund: Natural Science Foundation of Gansu Province(22JR5RF1078);Science and Technology Support Program of Jiuquan City(2023CA2067);Foundation of Key Laboratory of Solar System(2024SPKL02)
Corresponding Authors:  LA Peiqing, Tel: 13893166172, E-mail: pqla@lut.edu.cn;
ZHAN Faqi, Tel: 15209310025 E-mail: zhanfaqi@lut.edu.cn

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2024.170     OR     https://www.cjmr.org/EN/Y2024/V38/I12/922

Fig.1  Surface morphology and element distribution of the Ni-Al coatings
Fig.2  GI-XRD pattern of Ni-Al coatings pre-oxidated at different temperatures
Fig.3  Cross section morphology and element distribution of Ni-Al coating pre-oxidated at different temperatures (a) 800oC, (b) 900oC, (c) 1000oC and (d) 1100oC
Fig.4  Surface morphology and element distribution of Ni-Al coating pre-oxidated at different temperatures (a) 800oC (b)900oC (c) 1000oC (d) 1100oC
No.ONiAlCrFe
1#41.212.124.65.916.2
2#49.410.939.30.40.0
Table 1  EDS for the tagged spots shown in Fig.4 (%, atomic fraction)
Fig.5  Surface morphology of Ni-Al coating pre-oxidated at different temperatures (a) 800oC (b) 900oC (c) 1000oC (d) 1100oC
Fig.6  Variation of elements content on the surface of Ni-Al coating pre-oxidated at different temperatures
Fig.7  Fluorescence Raman spectra of Ni-Al coatings pre-oxidated at 1000oC
Fig.8  Thermal corrosion kinetics curve of Ni-Al coatings pre-oxidated at different temperatures after corrosion in NaCl/MgCl2/KCl (24.5:55.0:20.5, %) mixed molten salt at 800oC for 100 h
Fig.9  GI-XRD pattern of Ni-Al coatings pre-oxidated at different temperatures after corrosion at 800oC for 100 h in NaCl/MgCl2/KCl (24.5:55.0:20.5, %) mixed molten salt
Fig.10  Cross section elemental distribution after hot corrosion for 100 h of Ni-Al coatings pre-oxidated at different temperatures (a) 800oC (b) 900oC (c) 1000oC (d) 1100oC
Fig.11  Distribution of elements on the surface of Ni-Al coatings pre-oxidated at different temperatures after hot corrosion for 100 h (a) 800oC (b) 900oC (c) 1000oC (d) 1100oC
Fig.12  Variation diagram of elemental content on the surface after hot corrosion for 100 h of Ni-Al coating pre-oxidated at different temperatures (a) and the standard formation free energy of main metal oxides formed as a function of temperature (b)
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