|
|
Effect of Different Pre-oxidation Temperature on Corrosion Resistance of Ni-Al Coatings to High Temperature Chloride Molten Salt |
XU Shipeng1,2, ZHENG Yuehong1, ZHAN Faqi1( ), LA Peiqing1( ) |
1 State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China 2 Gansu Key Laboratory of Solar Power System Engineering, Jiuquan Vocational and Technical College, Jiuquan 735000, China |
|
Cite this article:
XU Shipeng, ZHENG Yuehong, ZHAN Faqi, LA Peiqing. Effect of Different Pre-oxidation Temperature on Corrosion Resistance of Ni-Al Coatings to High Temperature Chloride Molten Salt. Chinese Journal of Materials Research, 2024, 38(12): 922-931.
|
Abstract The chloride-based molten salt is expected to be the next generation of heat storage medium for concentrated solar power technology. However, the chloride-based molten salts have severer corrosive effect to the relevant metallic structural parts at elevated temperatures. In this paper, Ni-Al coatings were prepared on Ni-based alloy IN 625 by magnetron sputtering technique. Then the coated alloys were pre-oxidized in air at different temperatures. Next, the corrosion behavior of the pre-oxidized coatings in the mixed chloride molten salts at 800oC was assessed via immersion test. Meanwhile, the formed oxide scales due to pre-oxidation treatment, and the variation of the pre-oxidized scales after immersion test were also characterized. The results show that a continuous and dense oxide scale can form when the pre-oxidation at 1000oC. When the pre-oxidation at 800 and 900oC, a complete and continuous dense oxide scale cannot form, and when the pre-oxidation at 1100oC, although an oxide scale will form, but a large number of nodular oxides generate on the top surface of the pre-formed oxide scale due to the rapid outwards diffusion of alloying elements from the substrate during pre-oxidation, which is not conducive to the corrosion resistance of the coating. After corrosion in molten chloride salts at 800oC for 100 h, the Ni-Al coated IN 625 alloy pre-oxidized at 1000oC presented only little mass change, indicating that the coating has good high-temperature corrosion resistance, this may mainly be due to the formation of a complete and continuous oxide scale of α-Al2O3, which plays role in anti-corrosion protection for the substrate. With the progress of high temperature corrosion, the Cr content in the coating increases obviously, indicating that high temperature promotes the outward diffusion of Cr atoms from the substrate.
|
Received: 10 April 2024
|
|
Fund: Natural Science Foundation of Gansu Province(22JR5RF1078);Science and Technology Support Program of Jiuquan City(2023CA2067);Foundation of Key Laboratory of Solar System(2024SPKL02) |
Corresponding Authors:
LA Peiqing, Tel: 13893166172, E-mail: pqla@lut.edu.cn; ZHAN Faqi, Tel: 15209310025 E-mail: zhanfaqi@lut.edu.cn
|
1 |
Liu M, Tay N H S, Bell S, et al. Review on concentrating solar power plants and new developments in high temperature thermal energy storage technologies [J]. Renew. Sustain. Energ. Rev., 2016, 53: 1411
|
2 |
Hou S J, Zhu S L, Wang F H, et al. A magnetron sputtered microcrystalline beta-NiAl coating for SC superalloys. Part I. Characterization and comparison of isothermal oxidation behavior at 1100 degrees C with a NiCrAlY coating [J]. Appl. Surf. Sci., 2015, 324:1
|
3 |
Ding W J, Bauer T. Progress in research and development of molten chloride salt technology for next generation concentrated solar power plants [J]. Engineering, 2021, 7(3): 334
|
4 |
Ding W J, Yang F, Alexander B, et al. Molten chloride salts for high-temperature thermal energy storage: Continuous electrolytic salt purification with two Mg-electrodes and alternating voltage for corrosion control [J]. Sol. Energ. Mat. Sol. C., 2021, 223:110979
|
5 |
Saha S, Ganguli A K. FeCoNi alloy as noble metal-free electrocatalyst for oxygen evolution reaction (OER) [J]. Chem. Select., 2017, 2: 1630
|
6 |
Gong M, Dai H. A mini review on NiFe-based materials as highly active oxygen evolution reaction electrocatalysts [J]. Nano Res., 2015, 8: 23
|
7 |
Yang Y F, Liu Z L, Ren P, et al. Hot corrosion behavior of Pt+Hf co-modified NiAl coating in the mixed salt of Na2SO4-NaCl at 900oC [J]. Corros. Sci., 2020, 167: 108527
|
8 |
Seyring M, Rettenmayr M. Impact of crystallography at Ni/NiAl interfaces on the nucleation of Ni3Al [J]. Acta Mater., 2021, 208: 116713
|
9 |
Liu H, Xu M M, Li S, et al. Improving cyclic oxidation resistance of Ni3Al-based single crystal superalloy with low-diffusion platinum-modified aluminide coating [J]. J. Mater. Sci. Technol., 2020, 54: 132
doi: 10.1016/j.jmst.2020.05.007
|
10 |
Yang H Z, Li X Y, Zou Ji P, et al. Investigation on the microstructural evolution and oxidation resistance of Ru-doped NiAlHf coatings at 1200oC [J]. Surf. Coat. Technol., 2022, 441: 128578
|
11 |
Das D K. Microstructure and high temperature oxidation behavior of Pt-modified aluminide bond coats on Ni-base superalloys [J]. Prog. Mater. Sci., 2013, 58(2): 151
|
12 |
Liang C F, Liu W, Xia X B, et al. An Al2O3/Ni-Al tritium permeation barrier coating for the potential application in thorium-based molten salt reactor [J]. Vacuum, 2023, 213: 112110
|
13 |
Kitajima Y, Hayashi S, Nishimoto T, et al. Rapid formation of α-Al2O3 scale on an Fe-Al alloy by pure-metal coatings at 900oC [J]. Oxid. Met., 2010, 73: 375
|
14 |
Kitajima Y, Hayashi S, Nishimoto T, et al. Acceleration of metastable to alpha transformation of Al2O3 scale on Fe-Al alloy by pure-metal coatings at 900oC [J]. Oxid. Met., 2011, 75: 41
|
15 |
Shaaban A. Influence of NiAl2O4 spinel formation on the oxidation behavior of theNi50Al alloy at 1273K in air [J]. Surf. Coat. Technol., 2019, 379: 125023
|
16 |
Yang H Z, Zou J P, Shi Q, et al. Analysis of the microstructural evolution and interface diffusion behavior of NiCoCrAlYTa coating in high temperature oxidation [J]. Corros. Sci., 2019, 115: 162
|
17 |
Liu Y D, Sun J, Pei Z L, et al. Oxidation and hot corrosion behavior of NiCrAlYSi+NiAl/cBN abrasive coating [J]. Corros. Sci., 2020, 167: 108486
|
18 |
Shuai J T, Zuo X, Wang Z Y, et al. Erosion behavior and failure mechanism of Ti/TiAlN multilayer coatings eroded by silica sand and glass beads [J]. J. Mater. Sci. Technol., 2021, 80: 179
doi: 10.1016/j.jmst.2021.01.001
|
19 |
Jiang C Y, Qian L Y, Feng M, et al. Benefts of Zr addition to oxidation resistance of a single-phase (Ni, Pt) Al coating at 1373K [J]. J. Mater. Sci. Technol., 2019, 35: 1334
|
20 |
He Y, Luo L L, Sushko M L, et al. Vacancy ordering during selective oxidation of β-NiAl [J]. Material, 2020, 12: 100783
|
21 |
Matsumoto M, Kato T, Hayakawa K, et al. The effect of pre-oxidation atmosphere on the durability of EB-PVD thermal barrier coatings with CoNiCrAlY bond coats [J]. Surf. Coat. Technol., 2008, 202: 2743
|
22 |
Alvarado J M, Morales-Estrella R, Boldrick M A, et al. Kinetic study of the competitive growth between θ-Al2O3 and α-Al2O3 during the early stages of oxidation of β-(Ni, Pt)Al bond coat systems: effects of low oxygen partial pressure and temperature [J]. Metall. Mater. Trans., 2014, 46(A): 726
|
23 |
Monceau D, Bouhanek K, Peraldi K, et al. Transition in high temperature oxidation kinetics of pd-modifed aluminide coatings: role of oxygen partial pressure, heating rate, and surface treatment [J]. J. Mater. Res., 2000, 15: 665
|
24 |
Nijdam T J, Sloof W G. Combined pre-annealing and pre-oxidation treatment for the processing of thermal barrier coatings on NiCoCrAlY bond coatings [J]. Surf. Coat. Technol., 2006, 201: 3900
|
25 |
Troncy R, Boccaccini L, Bonnet G, et al. Synthesis of self-healing NiAl-Al2O3 composite coatings by electrochemical way [J]. Surf. Coat. Technol., 2022, 441: 128579
|
26 |
Yu M, Sun Q S, Wang Q, et al. Effect of Pt-doping on the oxidation behaviors of the γ’-Ni3Al and β-NiAl phases in the NiSiAlY alloy [J]. Corros. Sci., 2022, 200: 110224
|
27 |
Li X Y, Zou J P, Shi Q, et al. Effect of Al2O3 scales from pre-oxidation on the microstructural evolution and phase transition of NiAlHf coatings at 1200oC [J]. Surf. Coat. Technol., 2022, 433: 128119
|
28 |
Li N, Naeem U H T, Che Y H, et al. Corrosion-resistant thermal spray coatings for low-alloy steel in contact with molten nitrate salts in solar power plants [J]. Sol. Energ. Mate. Sol. C., 2023, 259: 112432
|
29 |
Galetz M C, Oskay C, Madloch S. Microstructural degradation and interdiffusion behavior of NiAl and Ge-modified NiAl coatings deposited on Alloy 602 CA [J]. Surf. Coat. Technol., 2019, 364: 211
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|