Please wait a minute...
材料研究学报  2015, Vol. 29 Issue (5): 377-382    DOI: 10.11901/1005.3093.2014.400
  本期目录 | 过刊浏览 |
纳米三聚氰胺磷酸盐的合成及其在酚醛泡沫中的应用*
徐少洪1,王正洲1,2()
1. 同济大学材料科学与工程学院 上海 200092
2. 同济大学先进土木工程教育部重点实验室 上海 200092
Preparation of Nano Melamine Phosphate and Its Application in Phenolic Foam
Shaohong XU1,Zhengzhou WANG1,2,**()
1. School of Materials Science and Engineering, Tongji University, Shanghai 200092, China
2. Key laboratory Advanced Civil Engineering Materials, Ministry of Education, Tongji University,
Shanghai 200092, China
引用本文:

徐少洪,王正洲. 纳米三聚氰胺磷酸盐的合成及其在酚醛泡沫中的应用*[J]. 材料研究学报, 2015, 29(5): 377-382.
Shaohong XU, Zhengzhou WANG. Preparation of Nano Melamine Phosphate and Its Application in Phenolic Foam[J]. Chinese Journal of Materials Research, 2015, 29(5): 377-382.

全文: PDF(2465 KB)   HTML
摘要: 

以三聚氰胺和磷酸为原料, 采用溶剂热方法合成出纳米三聚氰胺磷酸盐(NMP)阻燃剂。用傅里叶变换红外光谱(FTIR)、X射线衍射(XRD)、扫描电镜(SEM)等手段表征产物的组成和结构, 研究了不同溶剂(蒸馏水、无水乙醇和苯)、不同类型的表面活性剂(十二烷基硫酸钠(SDS)、十六烷基三甲基溴化铵(CTAB)、壬基酚聚氧乙烯醚(NP))、以及反应温度和反应时间对产物形貌的影响。结果表明: 只有使用苯为溶剂才能合成出NMP, 表面活性剂的种类对产物的形貌有较大的影响。将合成的NMP与市售的微米级MP(MMP)在增韧酚醛泡沫中的阻燃性能和力学性能对比, NMP阻燃增韧酚醛泡沫的弯曲强度比MMP阻燃增韧酚醛泡沫提高了39%。

关键词 有机高分子材料材料合成纳米三聚氰胺磷酸盐溶剂热方法酚醛树脂    
Abstract

Nano melamine phosphate (NMP) flame retardant was synthesized using melamine and phosphoric acid as reagents by means of a solvothermal method. The prepared NMP was then characterized by means of Fourier transform infra-red spectroscopy, X-ray diffraction, and transmission electron microscopy. Effect of solvents, different kinds of surfactants (i.e. SDS, CTAB and NP), reaction temperature and time on the morphology of reaction product was investigated. It is found that the NMP can only be obtained by using benzene as a solvent. If distilled water and anhydrous ethanol were used as solvent, the particle size of the product is in micro scale. As reaction temperature or reaction time increases, the morphology of the products changes greatly. Moreover, types of surfactants have a great influence on the morphology of the products. Moreover, The polyethylene glycol toughened phenolic foam with addition of NMP exhibits a flexural strength 39% higher than that with addition of micro MP.

Key wordsorganic polymer materials    material synthesis    nano melamine phosphate    solvothermal method    phenolic resin
收稿日期: 2014-08-01     
基金资助:*国家自然科学基金21174106和U1205114/L11资助项目。
作者简介: 王正洲
图1  使用不同溶剂制备的MP的粒径分布
图2  NMP的红外光谱
图3  反应温度不同的MP的XRD图谱
图4  反应时间不同的MP的XRD图谱
图5  使用不同表面活性剂制备的MP的形貌
图6  反应温度不同的MP的形貌
图7  反应时间不同的MP的形貌
Sample code PF resin PEG (phr) Foaming agent (phr) Curing agent (phr) Surfactant (phr) MMP (phr) NMP (phr)
PF 100 0 8 9 5 0 0
PFP 100 5 8 9 5 0 0
PFPMMP 100 5 8 9 5 3 0
PFPNMP 100 5 8 9 5 0 3
表1  PF泡沫配方
Sample code Flexural strength (kPa) LOI (%) UL-94 rating
PF 75 39.2 V-0
PFP 96 32.5 V-0
PFPMMP 54 43.5 V-0
PFPNMP 75 43.6 V-0
表2  PF泡沫的阻燃和力学性能
1 Guo D., Wang Q., Bai S.,Poly(vinyl alcohol)/melamine phosphate composites prepared through thermal processing: thermal stability and flame retardancy, Polym. Adv. Tech., 24(3), 339(2013)
2 Song L., Xuan S., Wang X., Hu Y.,Flame retardancy and thermal degradation behaviors of phosphate in combination with POSS in polylactide composites, Thermochimica Acta, 527, 1(2012)
3 Fu X., Liu Y., Wan Q. g,Novel synthesis method for melamine polyphosphate and its flame retardancy on glass fiber reinforced polyamide 66, Polym. Plast. Tech. Eng., 50(15), 1527(2011)
4 SalaünF.,Lewandowsk M.i, Vroman I., Bedek G., Bourbigot S., Development and characterisation of flame retardant fibres from isotactic polyporpylene melt-compounded with melamine formaldehyde microcapsules, Polym. Degrad. Stab., 96(1), 131(2011)
5 Lv P., Wang Z., Hu K., Fan W.,Flammability and thermal degradation of flame retarded polypropylene composites containing melamine phosphate and pentaerythritol derivatives, Polym. Degrad. Stab., 90(3), 523(2005)
6 Chen W., Wang Y., Chang F.,A review of phosphorus-containing flame retardants, J. Polym. Res., 11, 109(2004)
7 ZHANG Zhejiang,MEI Xiujun, FENG Liangrong, Preparation and characterization of melamine phosphate as a flame retardant, Synthetic Chem., 11(3), 260(2003)
7 (张泽江, 梅秀娟, 冯良荣, 三聚氰胺磷酸盐阻燃剂的合成及性能表征, 合成化学, 11(3), 260(2003))
8 ZHAO H,ZHU H, YU S C, Study on Synthesis and modification of melamine phosphate, Plas. Ind., 37(1), 60(2009)
8 (赵 华, 朱志华, 于筛成, 三聚氰胺磷酸盐的合成及改性研究, 塑料工业, 37(1), 60(2009))
9 Nan C., Lu J., Chen C., Li Y.,Solvothermal synthesis of lithium iron phosphate nanoplates, J. Mater. Chem., 21, 9994(2011)
10 F. Chen, Y.?Zhu, X. Zhao, B. Lu, J. Wu,Solvothermal synthesis of oriented hydroxyapatite nanorod/nanosheet arrays using creatine phosphate as phosphorus source, Cryst. Eng. Comm., 15, 4527(2013)
11 Y. Chen, Q. Wang,Reaction of melamine phosphate with pentaerythritol and its products for flame retardation?of polypropylene, Polym. Adv. Tech., 18, 587(2007)
12 CU Dewei,ZEN Yuping, JIANG Dongliang, Preparation of ZnO nnaorods via suracftant assisted hydrothermal synthesis, J. Inorg. Chem., 21(3), 571(2006)
12 (储德韦, 曾宇平, 江东亮, 表面活性剂辅助水热合成氧化锌纳米棒, 无机材料学报, 21(3), 571(2006))
13 Wang Yanxiang,FAN Xueyun, YU Xi, Effect of surfactants on properties of nanometer zinc oxide powders prepared by using hydrothermal synthesis method, China Ceramics, 44(12), 26(2008)
13 (王艳香, 范学运, 余 熙, 表面活性剂对水热合成纳米氧化锌粉性能的影响, 中国陶瓷, 44(12), 26(2008)
14 Cai Weiquan,LI Huiquan, ZHANG Yi. Preparation of boehmites with novel morphologies via surfactants assisted hydrothermal synthesis, Mater. Sci. Tech., 16(2), 207(2008)
14 (蔡卫权, 李会泉, 张 懿, 表面活性剂辅助水热合成异形薄水铝石, 材料科学与工艺, 16(2), 207(2008))
15 MI Yuhong,ZHANG Xiaobin, LI Zhenguo, Assembly synthesis and formation mechanism of dendritic and spherical PbS nanostructures, J. Inorg. Chem., 25(2), 135(2010)
15 (糜裕宏, 张孝彬, 季振国, 树枝状与球状PbS纳米结构的组装合成及其形成机理研究, 无机材料学报, 25(2), 135(2010))
16 LIU Chen, Collection of Surfactants Application, (Beijing, Beijing Industrial University Press, 1997)
16 (
17 Yang Xiaoqin,ZHAO Yongnan, Hydrothermal synthesis of one dimensional nanomaterials, Mater. Rev., 20, 90(2006)
17 (杨小勤, 赵永男, 一维纳米材料的水热合成, 材料导报, 20, 90(2006))
18 CHEN Yanhua,ZHEN Yufeng, ZHANG Xiaogang, Science in China, Series G, 35(1), 20(2005)
18 (陈艳华, 郑毓峰, 张校刚, 黄铁矿型FeS2纳米晶的溶剂热合成, 中国科学, G 辑, 35(1), 20(2005))
19 SHI Eewei,Growth of amethyst crystal by hydrothermal methods, J. Silicate, 21(4), 319(1993)
19 (施尔畏, 水热法紫色水晶的生长, 硅酸盐学报, 21(4), 319(1993))
20 Upendra A., Jae S.,Template-free hydrothermal synthesis of single-crystalline barium titanate and strontium titanate nanowires, Small, 1(12), 1172(2005)
21 Bananfield J., Welch S., Zhang H.,Aggregation-based crystal growth and micro-structure development in natural iron oxyhydroxide biomineralization products, Science, 289(5480), 751(2000)
[1] 叶姣凤, 王飞, 左洋, 张钧翔, 罗晓晓, 冯利邦. 兼具高强度、高韧性和自修复性能的环氧树脂改性热可逆聚氨酯[J]. 材料研究学报, 2023, 37(4): 257-263.
[2] 李瀚楼, 焦晓光, 朱欢欢, 赵晓欢, 矫庆泽, 冯彩虹, 赵芸. 支链含氟聚酯的合成和性能[J]. 材料研究学报, 2023, 37(4): 315-320.
[3] 马逸舟, 赵秋莹, 杨路, 裘进浩. 热塑型聚酰亚胺/聚偏氟乙烯全有机复合薄膜的制备及其介电储能[J]. 材料研究学报, 2023, 37(2): 89-94.
[4] 周海涛, 侯湘武, 汪彦博, 肖旅, 袁勇, 孙京丽. Nb-TiAl合金的高温变形行为及其板材的性能[J]. 材料研究学报, 2022, 36(6): 471-480.
[5] 闫福照, 李静, 熊良银, 刘实. FeCr-ODS铁素体合金的氧化+粉锻工艺制备及其微观结构[J]. 材料研究学报, 2022, 36(6): 461-470.
[6] 殷洁, 胡云涛, 刘慧, 杨逸霏, 王艺峰. 基于电沉积技术构建聚苯胺/海藻酸膜及电化学性能研究[J]. 材料研究学报, 2022, 36(4): 314-320.
[7] 申延龙, 李北罡. 磁性氨基酸功能化海藻酸铝凝胶聚合物的制备及对偶氮染料的超强吸附[J]. 材料研究学报, 2022, 36(3): 220-230.
[8] 龙庆, 王传洋. 不同碳黑含量PMMA的热降解行为和动力学分析[J]. 材料研究学报, 2022, 36(11): 837-844.
[9] 蒋平, 吴丽华, 吕太勇, José Pérez-Rigueiro, 王安萍. 蜘蛛大壶状腺丝的反复拉伸力学行为和性能[J]. 材料研究学报, 2022, 36(10): 747-759.
[10] 鄢俊, 杨进, 王涛, 徐桂龙, 李朝晖. 有机硅油改性水性酚醛的制备及其性能[J]. 材料研究学报, 2021, 35(9): 651-656.
[11] 张昊, 李帆, 常娜, 王海涛, 程博闻, 王攀磊. 羧酸型接枝淀粉吸附树脂的制备和对染料的去除性能[J]. 材料研究学报, 2021, 35(6): 419-432.
[12] 孙丽颖, 钱建华, 赵永芳. AgNWs-TPU/PVDF柔性薄膜电容传感器的制备和性能[J]. 材料研究学报, 2021, 35(6): 441-448.
[13] 唐开元, 黄洋, 黄湘舟, 葛颖, 李娉婷, 袁凡舒, 张威威, 孙东平. 碳化细菌纤维素的理化性质及其在甲醇电催化中的应用[J]. 材料研究学报, 2021, 35(4): 259-270.
[14] 苏晨文, 张婷玥, 郭丽伟, 李乐, 杨苹, 刘艳秋. 用于模拟细胞外基质的硫醇-烯水凝胶的制备[J]. 材料研究学报, 2021, 35(12): 903-910.
[15] 张向阳, 章奇羊, 汤涛, 郑涛, 柳浩, 刘国金, 朱海霖, 朱海峰. 基于MOFs的复合材料制备及其对亚甲基蓝染料的吸附性能[J]. 材料研究学报, 2021, 35(11): 866-872.