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材料研究学报  2021, Vol. 35 Issue (9): 694-702    DOI: 10.11901/1005.3093.2021.169
  研究论文 本期目录 | 过刊浏览 |
Ru对一种高W镍基单晶合金蠕变性能的影响
梁爽1(), 刘智鑫1, 刘丽荣2, 梁金广1, 纪良博1, 邵华阳1
1.营口理工学院机械与动力工程学院 营口 115000
2.沈阳工业大学材料科学与工程学院 沈阳 110870
Effect of Ru on Creep Properties of a High Tungsten Containing Ni-based Single Crystal Superalloy
LIANG Shuang1(), LIU Zhixin1, LIU Lirong2, LIANG Jinguang1, JI Liangbo1, SHAO Huayang1
1.School of Mechanical and Power Engineering, Yingkou Institute of Technology, Yingkou 115000, China
2.School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110870, China
引用本文:

梁爽, 刘智鑫, 刘丽荣, 梁金广, 纪良博, 邵华阳. Ru对一种高W镍基单晶合金蠕变性能的影响[J]. 材料研究学报, 2021, 35(9): 694-702.
Shuang LIANG, Zhixin LIU, Lirong LIU, Jinguang LIANG, Liangbo JI, Huayang SHAO. Effect of Ru on Creep Properties of a High Tungsten Containing Ni-based Single Crystal Superalloy[J]. Chinese Journal of Materials Research, 2021, 35(9): 694-702.

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摘要: 

设计并制备了4%W/无Ru、6%W/无Ru以及6%W/2%Ru三种镍基单晶高温合金,通过蠕变性能测试、组织形貌观察、元素分布测定以及XRD谱线测定,研究Ru对一种高W镍基单晶合金蠕变性能的影响。结果表明,提高W含量会促进拓扑密堆相(TCP)析出,从而影响蠕变寿命,6%W/无Ru合金在1070℃/137 MPa条件下的蠕变寿命仅为58 h。元素Ru可改善元素W在γ/γ两相的浓度分布,高温蠕变期间元素Ru可抑制元素W由γ相向γ相扩散。6%W/2%Ru合金经高温蠕变无TCP相析出,其在1070℃/137 MPa条件下的蠕变寿命高达383 h。三种合金在高温蠕变期间,γ相均可形成垂直于应力轴方向的筏状结构,TCP相可破坏筏状结构的连续性,导致γ/γ两相扭折程度加剧,是6%W/无Ru合金蠕变寿命较低的主要原因。

关键词 金属材料蠕变性能元素分布测定镍基单晶合金RuW    
Abstract

The creep property of 4 nickel-based single crystal superalloys with 4% W, 6% W and 6%W+2%Ru is comparatively studied by creep testing machine, scanning electron microscope, three dimensional atom probe and X-ray diffractometer, aiming to clarify the effect of Ru on the creep performance of the alloy. The results show that the increase in W content will impair the creep performance of the alloy, the creep life of the alloy with 6%W decreases to 58 h at 1070℃/137 MPa. The alloying with Ru can promote the distribution of element W in γ/γ phase more reasonably, whilst inhibit the diffusion of element W from γ phase to γ phase during high temperature creep testing. Therefore, the alloy with 6%W+2%Ru presents a high creep life of 383 h at 1070℃/137 MPa, while no TCP precipitate in the alloy may be observed after high temperature creep testing. During the high temperature creep of the three alloys, the γ phase can form perpendicular to the direction of stress axis, and the TCP phase can destroy the continuity of the raft-like structure, resulting in the increase of the kinking degree of γ/γ phases, which is the main reason for the low creep life of the Ru-free 6%W alloy.

Key wordsmetallic materials    creep property    element distribution determination    nickel-based single crystal superalloy    Ru    W
收稿日期: 2021-03-05     
ZTFLH:  TG132.3  
基金资助:辽宁省自然科学基金(2019-ZD-0376);营口理工学院优秀科技人才支持计划(RC201908);营口市企业博士双创计划(QB-2019-09);营口理工学院大创项目(202014435035)
作者简介: 梁 爽,女,1983年生,博士
AlloyAlTaCrCoMoWRuNi
Alloy 15.987.625.825.976.254.070.00
Alloy 26.017.505.795.906.185.930.00Bal.
Alloy 35.997.555.805.896.075.961.98
表1  不同合金的实际化学成分(质量分数,%)
图1  蠕变试样的尺寸示意图
图2  不同合金经完全热处理后的显微组织
图3  不同合金在1070℃/137 MPa条件下测定的蠕变曲线
图4  高温蠕变前/后合金1和合金3中W元素在γ′/γ两相中的元素分布以及蠕变前合金1中Al元素在γ′/γ两相中的元素分布
AlloyRegionBefore creepAfter creep
AlWRuAlWRu
Alloy 1γ phase2.722.3202.412.820
γ' phase18.910.81014.230.320
Ratio6.95/11/2.85-5.90/11/8.81-
Alloy 3γ phase4.692.273.134.482.333.19
γ' phase18.201.731.4115.311.691.38
Ratio3.88/11/1.311/2.213.42/11/1.381/2.31
表2  不同合金γ′/γ相中的元素分布(原子分数,%)
图5  不同合金高温蠕变前/后在γ′/γ两相界面区域的 Ru和W元素分布
图6  热处理态和蠕变后状态下有/无Ru合金的XRD曲线
ProjectFree Ru2%Ru
Heat treatedγ/nm0.359880.36176
γ'/nm0.358560.35998
Misfit/%-0.367-0.4932
After creepγ/nm0.361460.36391
γ'/nm0.360070.36107
Misfit/%-0.385-0.783
表3  不同合金中γ 和γ两相的晶格常数与错配度
图7  不同合金在相同条件下蠕变断裂后的显微组织
图8  合金3经1070℃/137 MPa蠕变50 h、200 h和蠕变断后的组织形貌
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