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材料研究学报  2018, Vol. 32 Issue (4): 309-314    DOI: 10.11901/1005.3093.2017.527
  研究论文 本期目录 | 过刊浏览 |
热输入对船用高强药芯焊丝熔敷金属低温韧性的影响
张亚运1,2, 魏金山2, 安同邦2, 徐玉松1(), 马成勇2
1 江苏科技大学材料科学与工程学院 镇江 212000
2 钢铁研究总院 焊接研究所 北京 100081
Effect of Heat Input on Low-temperature Flexibility of Weld Seams of a Hull Steel via Gas-shielded Welding with Filler of Marine High Strength Flux-cored Wire
Yayun ZHANG1,2, Jinshan WEI2, Tongbang AN2, Yusong XU1(), Chengyong MA2
1 College of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212000, China
2 Welding Research Institute of Iron and Steel Research Institute, Beijing 100081, China
引用本文:

张亚运, 魏金山, 安同邦, 徐玉松, 马成勇. 热输入对船用高强药芯焊丝熔敷金属低温韧性的影响[J]. 材料研究学报, 2018, 32(4): 309-314.
Yayun ZHANG, Jinshan WEI, Tongbang AN, Yusong XU, Chengyong MA. Effect of Heat Input on Low-temperature Flexibility of Weld Seams of a Hull Steel via Gas-shielded Welding with Filler of Marine High Strength Flux-cored Wire[J]. Chinese Journal of Materials Research, 2018, 32(4): 309-314.

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摘要: 

使用三种热输入对船用高强药芯焊丝进行CO2气体保护焊,使用光学显微镜(OM)、扫描电子显微镜(SEM)、透射电镜(TEM)以及电子背散射技术(EBSD)等手段研究了热输入对熔敷金属微观组织及低温韧性的影响。结果表明,使用三种热输入的熔敷金属组织主要由针状铁素体(AF)、侧板条铁素体(FSP)和少量残余奥氏体(RA)组成;随着热输入的增加铁素体由针状向板条状转变,其中针状铁素体的含量降低而镐牙状的侧板条铁素体的含量提高,板条间的残余奥氏体由薄膜状向块状转变;同时,随着热输入的增多熔敷金属中尺寸小于1 μm的夹杂物含量减少而夹杂物的总含量增多;随着热输入的增加20°~50°的大角度晶界减少,熔敷金属的强度、塑性和低温韧性随之降低,-40℃冲击断口的形貌由韧窝+准解理向解理过渡。

关键词 金属材料药芯焊丝热输入显微组织夹杂物低温韧性    
Abstract

Plates of a hull steel were weld via CO2 gas-shielded arc welding with marine high strength flux-cored wire as filler and by three different heat inputs i.e. 8 kJ/cm,14 kJ/cm and 20 kJ/cm respectively, while the effect of heat input on the microstructure and low-temperature flexibility of the weld seams was investigated by means of optical microscopy, scanning electron microscopy, transmission electron microscopy and materials-electron backscatter diffraction. Results show that the microstructure of the weld metal consists of mainly acicular ferrite, ferrite side-plate and a small amount of residual austenite for three different heat inputs. As the heat input increases the ferrite changes from acicular to lath, in which the acicular ferrite content decreases, side-plate ferrite increases and the residual austenite between them also changes from film-like to block. In addition, with the increasing heat input, inclusions with diameter below 1 μm in the deposited metal decrease, while the total amount of inclusions increases, and the large angle grain boundaries between the strips decrease. Consequently, the low-temperature flexibility of the weld seam decreases, and the fracture surface also transformed from dimple- and quasi cleavage-like to cleavage-like.

Key wordsmetallic materials    flux-cored wire    heat input    microstructure    inclusion    low-temperature flexibility
收稿日期: 2017-09-06     
作者简介:

作者简介 张亚运,男,1990年生,硕士生

Heat input
/kJ·cm-1
Current
/A
Voltage
/V
Speed
/cm·min-1
Gas flow
/L·min-1
8 150 27 30 22
14 240 27 28 22
20 280 30 25 22
表1  焊接工艺参数
图1  坡口示意图
Heat input/kJ·cm-1 C Si Mn Ni Cr Nb Cu Ti
8 0.056 0.35 1.20 1.13 0.30 0.017 0.20 0.058
14 0.044 0.30 1.14 1.10 0.22 0.018 0.24 0.052
20 0.039 0.30 1.11 1.01 0.20 0.016 0.25 0.059
表2  不同热输入下熔敷金属的化学成分
图2  三种热输入条件下焊缝的光学显微组织
图3  三种热输入条件下焊缝组织的透射电镜照片
图4  热输入为20 kJ/cm残余奥氏体块状形貌及衍射图谱
图5  夹杂物的TEM照片
图6  夹杂物尺寸的分布图
Heat input
/kJ·cm-1
Number
/104·mm-2
Average size
/μm
Proportion of
inclusions/%
8 2.44 1.04 0.053
14 2.19 1.16 0.060
20 1.44 1.49 0.064
表3  夹杂物尺寸的统计
图7  热输入与晶界取向差分布的关系图
Heat
input
/kJ·cm-1
Tensile
strength/MPa
Yield strength
/MPa
Elongation
/%
Section
shrinkage
/%
8 668 602 26.5 70
14 624 562 23.5 68
20 609 505 21.5 66
表4  热输入对熔敷金属的强度的影响
图8  热输入对熔敷金属的韧性的影响
图9  焊缝断口的形貌
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