Please wait a minute...
材料研究学报  2026, Vol. 40 Issue (2): 152-160    DOI: 10.11901/1005.3093.2025.055
  研究论文 本期目录 | 过刊浏览 |
使用Ni中间层SPS扩散连接金刚石/铜复合材料界面的导热性能
胡道春1,2(), 王蕾1,2, 见小琪1,2, 陈明和3, 周颖3
1.南京工业职业技术大学机械工程学院 南京 210023
2.江苏省工业感知及智能制造装备工程研究中心 南京 210023
3.南京航空航天大学机电学院 南京 210016
Microstructure and Thermal Conductivity of Interface within Composite of Diamond Particulates/Cu Fabricated via Spark Plasma Sintering Technique with Thin Ni-foil as Interlayer
HU Daochun1,2(), WANG Lei1,2, JIAN Xiaoqi1,2, CHEN Minghe3, ZHOU Ying3
1.School of Mechanical Engineering, Nanjing University of Industry Technology, Nanjing 210023, China
2.Industrial Perception and Intelligent Manufacturing Equipment Engineering Research Center of Jiangsu Province, Nanjing 210023, China
3.College of Mechanical & Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
引用本文:

胡道春, 王蕾, 见小琪, 陈明和, 周颖. 使用Ni中间层SPS扩散连接金刚石/铜复合材料界面的导热性能[J]. 材料研究学报, 2026, 40(2): 152-160.
Daochun HU, Lei WANG, Xiaoqi JIAN, Minghe CHEN, Ying ZHOU. Microstructure and Thermal Conductivity of Interface within Composite of Diamond Particulates/Cu Fabricated via Spark Plasma Sintering Technique with Thin Ni-foil as Interlayer[J]. Chinese Journal of Materials Research, 2026, 40(2): 152-160.

全文: PDF(20953 KB)   HTML
摘要: 

使用Ni箔中间层SPS扩散连接金刚石/铜复合材料并分析了界面的元素,根据第一性原理密度泛函理论研究了扩散过程中的界面行为。结果表明,Ni中间层金刚石/铜复合材料扩散连接的界面是良好的冶金结合,Ni元素向界面两侧扩散与铜生成了CuNi合金的α-单相固溶体。铜/镍界面的声子、电子态密度图表明,这种二元界面的导热性能优于金刚石/铜、金刚石/镍界面,界面处高比例的铜/镍界面连接是其高导热性能的重要原因。添加Ni箔中间层的SPS扩散连接接头界面,其热导率最高可达703.83 W/(m·K),镍与铜的无限固溶使接头的导热性能提高。

关键词 复合材料SPS扩散连接Ni中间层导热性能第一性原理    
Abstract

Composite of diamond particulates/copper was fabricated through diffusion bonding with a thin Ni-foil as interlayer via a spark plasma sintering technique. Then the formed bonding interface was characterized by means of SEM+EDS, XRD, universal testing machine and thermal conductivity meter, in terms of its microstructure, fracture morphology, shear strength, and thermal conductivity. Meanwhile the effect of process parameters on the microstructure and thermal conductivity of the bonding interface was investigated, and the variation of the interface behavior during diffusion bonding process was also studied by the first principle calculation. The results showed that the formed interface presents excellent metallurgical bonding between the diamond particulates and the Cu. The presence of the thin Ni foil interlayer significantly reduced the formation of voids and holes at the diffusion-bonded interface. The diffusion of Ni led to the formation of an α single-phase Cu-Ni solid solution and the production of the Ni3C phase. The phonon and electron density of states maps of the Cu/Ni-interface showed that the thermal conductivity of the binary interface was better than that of the diamond/nickel interface, and the high proportion of Cu/Ni-interface connection at the interface was an important factor in achieving high thermal conductivity. The spark plasma sintering induced diffusion joint interface presents thermal conductivity up to 703.83 W/(m·K), while the infinite solid solution of Ni-Cu, as well as the generation of carbide is conducive to the thermal conductivity of the joint.

Key wordscomposites    SPS diffusion-bonded    Ni interlayer    thermal conduction    first-principle
收稿日期: 2025-02-06     
ZTFLH:  TG457.1  
基金资助:江苏省自然科学基金(BK20211355);江苏省工业感知及智能制造装备工程中心开放课题(ZK22-05-02)
通讯作者: 胡道春,教授,hudc@niit.edu.cn,研究方向为微通道高效换热结构制造技术
Corresponding author: HU Daochun, Tel: (025)85864039, E-mail: hudc@niit.edu.cn
作者简介: 胡道春,男,1977年生,博士
图1  放电等离子烧结设备
图2  试样摆放位置的示意图
图3  镍中间层SPS扩散连接在不同温度下的微观形貌
图4  在750℃下SPS连接界面的微观形貌和EDS图
图5  在不同温度下镍中间层的剪切强度和变形率
图6  不同保压时间镍中间层的微观形貌和EDS元素
图7  镍中间层不同试验时间的剪切强度和变形率
图8  镍中间层试样的断口形貌
图9  不同时间连接界面的XRD谱
图10  界面的模型结构示意图
图11  金刚石、铜和镍的声子态密度图
图12  金刚石/铜、金刚石/镍、铜/镍界面电子态密度
[1] Chen H Y, Wang X, Dong X Y, et al. Adjusting the energy-storage characteristics of 0.95NaNbO3-0.05Bi(Mg0.5Sn0.5)O3 ceramics by doping linear perovskite materials [J]. ACS Appl. Mater. Interfaces, 2022, 14(22): 25609
[2] Wei T W. All-in-one design integrates microfluidic cooling into electronic chips [J]. Nature, 2020, 585: 188
[3] Rehman T U, Park C W. Optimising heat sink performance with porous media-PCM integration: an experimental investigation [J]. Appl. Therm. Eng., 2024, 242: 122506
[4] Li H Y. First-principles study on thermoelectric properties of two-dimensional MSSe [D]. Beijing: Beijing University of Posts and Telecommunications, 2023
[4] 李慧颖. 二维MSSe的热电性能第一性原理研究 [D]. 北京: 北京邮电大学, 2023
[5] Cui Z T, Chen Z, Guo J C, et al. Application of diamond in GaN power amplifier thermal design [J]. Semicond. Technol., 2022, 47(10): 834
[5] 崔朝探, 陈 政, 郭建超 等. 金刚石在GaN功率放大器热设计中的应用 [J]. 半导体技术, 2022, 47(10): 834
[6] Peng J W, Zhang F L, Zhou Y M, et al. Fabrication of diamond/copper composite thin plate based on a single-layer close packed diamond particles network for heat dissipation [J]. Chem. Eng. J., 2023, 476: 146666
[7] Cao Z Y, Chen S, Jiang Z Z, et al. Effect of Si-coated diamond on the relative density and thermal conductivity of diamond/W composites prepared by SPS [J]. Vacuum, 2023, 209: 111728
[8] Ye S, Zhao S M, Xing Z F, et al. Research and application progress of laser technology in diamond processing [J]. Infrared Laser Eng., 2024, 53(2): 39
[8] 叶 盛, 赵上熳, 邢忠福 等. 激光技术在金刚石加工中的研究及应用进展 [J]. 红外与激光工程, 2024, 53(2): 39
[9] Schubert T, Ciupiński Ł, Zieliński W, et al. Interfacial characterization of Cu/diamond composites prepared by powder metallurgy for heat sink applications [J]. Scr. Mater., 2008, 58(4): 263
[10] Grzonka J, Kruszewski M J, Rosiński M, et al. Interfacial microstructure of copper/diamond composites fabricated via a powder metallurgical route [J]. Mater. Charact., 2015, 99: 188
[11] Ekimov E A, Suetin N V, Popovich A F, et al. Thermal conductivity of diamond composites sintered under high pressures [J]. Diam. Relat. Mater., 2008, 17(4-5): 838
[12] Wu M, Cao C Z, Wang Y, et al. Microstructure and mechanical properties of diamond/Cu composite joint using Ag-Cu-Ti active brazing alloy [J]. Trans. Mater. Heat Treat., 2013, 34(3): 30
[12] 吴 茂, 曹车正, 王 越 等. Ag-Cu-Ti钎焊金刚石/铜复合材料的组织和性能 [J]. 材料热处理学报, 2013, 34(3): 30
[13] Guo Y Q, Wu D J, Ma G Y, et al. Trailing heat sink effects on residual stress and distortion of pulsed laser welded hastelloy C-276 thin sheets [J]. J. Mater. Process. Technol., 2014, 214: 2891
[14] Yang Z Y, Fang Y C, He J S. Numerical simulation of heat transfer and fluid flow during vacuum electron beam welding of 2219 aluminium girth joints [J]. Vacuum, 2020, 175: 109256
[15] Constantin L, Fan L S, Pontoreau M, et al. Additive manufacturing of copper/diamond composites for thermal management applications [J]. Manuf. Lett., 2020, 24: 61
[16] Constantin L, Kraiem N, Wu Z P, et al. Manufacturing of complex diamond-based composite structures via laser powder-bed fusion [J]. Addit. Manuf., 2021, 40: 101927
[17] Wang B, Yang F, Zhang H T, et al. Microstructure and interface evolution of diamond/Cu composites prepared via ultrasonic additive manufacturing (UAM) [J]. J. Mater. Res. Technol., 2023, 25: 546
[18] Su Z H, Zhao K L, Ye Z J, et al. Overcoming the penetration-saturation trade-off in binder jet additive manufacturing via rapid in situ curing [J]. Addit. Manuf., 2022, 59: 103157
[19] Ma Q Y, Peng Y B, Chen Y Q, et al. Quantitative investigation of thermal evolution and graphitisation of diamond abrasives in powder bed fusion-laser beam of metal-matrix diamond composites [J]. Virtual Phys. Prototy., 2022, 18: e2121224
[20] Wang R C, Zhou R, Zhou J Z, et al. Additive manufacturing of high-quality NiCu/diamond composites through powder bed fusion [J]. Addit. Manuf., 2024, 89: 104288
[21] Feng S H. Study on pulse current assisted bonding technology of high thermal conductivity copper matrix composite [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2023
[21] 冯绍辉. 脉冲电流辅助高导热铜基复合材料连接工艺研究 [D]. 南京: 南京航空航天大学, 2023
[22] Wang L, Hu D C, Chen M H, et al. Microstructure and mechanical properties of SPS diffusion-bonded interface of Dia-mond/Cu composites [J]. Spec. Casting Nonferrous Alloy., 2024, 44(1): 121
[22] 王 蕾, 胡道春, 陈明和 等. 金刚石/铜复合材料的SPS扩散连接界面组织及力学性能 [J]. 特种铸造及有色合金, 2024, 44(1): 121
[23] Hu D C, Wang L, Chen M H, et al. Thermal conduction and strength of diamond-copper composite sandwich obtained by SPS diffusion bonding with Ti interlayer [J]. J. Mater. Res. Technol., 2023, 26: 8806
[24] Hua Y, Chen J G, Yu L M, et al. Microstructure evolution and mechanical properties of dissimilar material diffusion-bonded joint for high Cr ferrite heat-resistant steel and austenitic heat-resistant steel [J]. Acta. Metall. Sin., 2022, 58(2): 141
[24] 化 雨, 陈建国, 余黎明 等. 高Cr铁素体耐热钢与奥氏体耐热钢的异种材料扩散连接接头组织演变及力学性能 [J]. 金属学报, 2022, 58(2): 141
[25] Zhou Y, Hu D C, Chen M H, et al. An investigation on the spark plasma sintering diffusion bonding of diamond/Cu composites with a Cr interlayer [J]. Materials, 2024, 17: 6026
[26] Gong Y F. Research on vacuum diffusion bonding technology of 6061 aluminum alloy [D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2019
[26] 巩云峰. 6061铝合金真空扩散焊接工艺研究 [D]. 南京: 南京航空航天大学, 2019
[27] Liu Q X, Dong G X, Chen H, et al. Performance study on diamond/copper composite prepared by ultrahigh pressure sintering [J]. Mater. Rep., 2013, 27(24): 66
[27] 刘秋香, 董桂霞, 陈 惠 等. 超高压烧结法制备金刚石/铜复合材料的性能研究 [J]. 材料导报, 2013, 27(24): 66
[28] Ukjoma A V, Dudina D V, Samoshkin D A, et al. Effect of the surface modification of synthetic diamond with nickel or tungsten on the properties of copper-diamond composites [J]. Inorg. Mater., 2018, 54(5): 426
[29] Li H Z, Wang C R, Chen M H, et al. Research on microstructure characteristic and thermo-physical properties of diamond/Cu-Ni [J]. Electro-Mech. Eng., 2021, 37(1): 44
[29] 李宏钊, 王长瑞, 陈明和 等. 金刚石/Cu-Ni热沉微观组织及热物理性能研究 [J]. 电子机械工程, 2021, 37(1): 44
[30] Liu P F, He X B, Qu X H. Effect of diamond surface structure on the interfacial reaction and properties of diamond/SiC composites [J]. Diam. Relat. Mater., 2022, 129: 109342
[31] Dai S G, Li J W, Lu N X. Research progress of diamond/copper composites with high thermal conductivity [J]. Diam. Relat. Mater., 2020, 108: 107993
[32] O'Brien P J, Shenogin S, Liu J, et al. Bonding-induced thermal conductance enhancement at inorganic heterointerfaces using nanomolecular monolayers [J]. Nat. Mater., 2013, 12(2): 118
[33] Guo J P, Yan F Y. Effects of diamond volume fraction on properties of diamond/copper composites [J]. Spec. Casting Nonferrous Alloy., 2022, 42(11): 1384
[33] 郭嘉鹏, 阎峰云. 金刚石体积分数对金刚石/铜基复合材料性能的影响 [J]. 特种铸造及有色合金, 2022, 42(11): 1384
[34] Wang M X, Xu J X, Qin T X, et al. First-principles calculations of absorption properties of Cs2F5Li3 to Li2S [J]. Rare Metal Mater. Eng., 2025, 54(1): 224
[34] 王梦祥, 许家鑫, 覃田鑫 等. Cs2F5Li3对Li2S吸附的第一性原理计算 [J]. 稀有金属材料与工程, 2025, 54(1): 224
[35] Head J D, Zerner M C. A Broyden—Fletcher—Goldfarb—Shanno optimization procedure for molecular geometries [J]. Chem. Phys. Lett., 1985, 122: 264
[36] Lin Z B, Zhigilei L V, Celli V. Electron-phonon coupling and electron heat capacity of metals under conditions of strong electron-phonon nonequilibrium [J]. Phys. Rev., 2008, 77B: 075133
[37] Han J J, Yang X F, Ren Y, et al. Effects of alloying elements on diamond/Cu interface properties based on first-principles calculations [J]. J. Phys.: Condens. Matter, 2023, 35: 115001
[1] 朱皓文, 隋国鑫, 刘冬艳. 聚丙烯和烯烃嵌段共聚物半导电屏蔽层的性能[J]. 材料研究学报, 2026, 40(1): 23-30.
[2] 刘金玲, 张艳, 戚栋明, 虞一浩. 三明治结构复合薄膜的制备及其阻燃与电磁屏蔽性能研究[J]. 材料研究学报, 2025, 39(9): 650-660.
[3] 颉芳霞, 吴光庆, 张世文, 卢泽异, 牟彦铭, 何雪明. 7075-TiB2 复合材料的制备和性能[J]. 材料研究学报, 2025, 39(9): 683-693.
[4] 王炳林, 柴一峰, 谭圣霞, 郭升伟, 姜如, 朱中华, 张禹涛, 黄桂芳, 黄维清. g-C3N4/CdS S型异质结复合光催化材料的制备及其性能[J]. 材料研究学报, 2025, 39(9): 712-720.
[5] 张若云, 王伟, 宫鹏辉, 丁士杰, 刘显昊, 孙壮, 吕凡凡, 高原, 王快社. 有机-无机杂化改性磷酸盐/石墨润滑涂层的高温摩擦学性能[J]. 材料研究学报, 2025, 39(9): 661-672.
[6] 杨志儒, 侯文涛, 周海, 杨子, 何浩, 金超. Co3O4/Co9S8 核壳结构电极准固态超级电容器的制备和性能[J]. 材料研究学报, 2025, 39(8): 569-582.
[7] 刘恩典, 白玉, 李嘉文, 郝海. 双连续互穿铝基多孔复合材料的制备和热处理强化[J]. 材料研究学报, 2025, 39(7): 481-488.
[8] 孙世贸, 刘红昌, 刘宏伟, 王军, 商晨楷. 稀土离子掺杂硅藻负极材料的制备及其电化学性能[J]. 材料研究学报, 2025, 39(7): 499-509.
[9] 陈昱溟, 朱晓勇, 谭晓月, 刘家琴, 吴玉程. 面向等离子体第一壁W-Y2O3 复合材料的力学性能[J]. 材料研究学报, 2025, 39(7): 510-520.
[10] 马雪娥, 胡美凤, 宋雪丽, 常玥, 查飞. 坡缕石负载Zn-In LDO/ZnS/In2S3 复合材料对甲基橙的光催化降解[J]. 材料研究学报, 2025, 39(6): 413-424.
[11] 杨言言, 刘堰, 杨颂, 汪紫彤, 朱峰, 余钟亮, 郝晓刚. 石墨烯掺杂的聚吡咯/钴镍双氢氧化物电控分离低浓度磷酸盐的性能[J]. 材料研究学报, 2025, 39(6): 425-434.
[12] 胡勇, 路世峰, 杨滔, 潘春旺, 刘林成, 赵龙志, 唐延川, 刘德佳, 焦海涛. FeCoCrNiMn/6061铝基复合材料的组织性能[J]. 材料研究学报, 2025, 39(5): 353-361.
[13] 刘艳云, 王娜, 张志华, 白文, 刘云洁, 陈勇强, 李万喜, 李瑀. MOFs衍生C/LDH/rGO网状复合材料构筑高比容量水系锌离子电容器[J]. 材料研究学报, 2025, 39(5): 371-376.
[14] 李颖, 聂学童, 钱立国, 朱忆仁. Co3O4/ZnO@MG-C3Nx 催化剂的合成及其可见光降解亚甲基蓝的性能[J]. 材料研究学报, 2025, 39(4): 241-250.
[15] 张森晗, 王欢, 张家慷, 冯效迁, 张启俭, 赵永华. 改性HZSM-5/Cu-ZnO-Al2O3 催化剂用于二甲醚水蒸气重整制氢[J]. 材料研究学报, 2025, 39(4): 251-258.