Please wait a minute...
材料研究学报  2014, Vol. 28 Issue (9): 697-702    DOI: 10.11901/1005.3093.2013.958
  本期目录 | 过刊浏览 |
不锈钢表面沉积DLC膜的结构和性能*
孙丽丽1,张栋1,陈仁德1,柯培玲1,许辉1,2,汪爱英1()
1. 中国科学院海洋新材料与应用技术重点实验室 浙江省海洋材料与防护技术重点实验室 中国科学院宁波材料技术与工程研究所 宁波 315201
2. 宁波盾戈涂层技术有限公司 宁波 315800
Structure and Properties of Diamond-like Carbon Films on Stainless Steel
Lili SUN1,Dong ZHANG1,Rende CHEN1,Peiling KE1,Hui XU1,2,Aiying WANG1,**()
1. Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201
2. Ningbo Dun Ge Coating Technology Co. Ltd., Ningbo 315800
引用本文:

孙丽丽,张栋,陈仁德,柯培玲,许辉,汪爱英. 不锈钢表面沉积DLC膜的结构和性能*[J]. 材料研究学报, 2014, 28(9): 697-702.
Lili SUN, Dong ZHANG, Rende CHEN, Peiling KE, Hui XU, Aiying WANG. Structure and Properties of Diamond-like Carbon Films on Stainless Steel[J]. Chinese Journal of Materials Research, 2014, 28(9): 697-702.

全文: PDF(5304 KB)   HTML
摘要: 

应用线性离子束复合磁控溅射技术在不锈钢和硅片基体上制备DLC膜, 研究了基体偏压和过渡层的厚度和结构对DLC薄膜结构和性能的影响。结果表明, 在过渡层相同偏压为-200 V的条件下, 薄膜中的sp3键含量更低, 但是薄膜结构致密性的提高使其硬度和膜基结合力反而提高; 在偏压为-200 V的条件下, 随着过渡层厚度及层数的增加DLC薄膜中sp3含量均降低, 同时过渡层和多层薄膜的硬度减小; 在偏压为-100 V条件下, 过渡层厚度和层数对DLC薄膜sp3的含量没有明显的影响。当过渡层厚度为1.7 μm、结构为Cr/CrC时, 在11Cr17不锈钢基体上可制备出厚度为4.92 μm、硬度为29.4 GPa、摩擦系数小于0.1、结合力高于70 N综合性能最佳的DLC薄膜。

关键词 无机非金属材料DLC膜不锈钢结合力硬度    
Abstract

Diamond-like carbon films were synthesized on stainless steel and silicon substrates by a linear ion beam combined with sputtering deposition system. Effect of substrate negative bias and the buffer layers on the microstructure and properties of DLC films was investigated. The results showed that,with the same buffer layer, the number of sp3 bond in the films decreased when the bias voltage changed from -100 V to -200 V, but the hardness and the adhesion strength were enhanced because of a better compactness of the films; on the other hand, with the increasing thickness and number of deposited layers, the number of sp3 bond in the films reduced when the bias voltage was -200 V, meanwhile the hardness of the multilayered film and the thickness of the buffer layer decreased together; the number of sp3 bond in the film and hardness of the DLC films prepared at the bias voltage of -100 V were little affected by the thickness of the buffer layer and number of deposited layers; among others a DLC film of 4.92 μm thick prepared on a 1.7 μm thick buffer layer of Cr/CrC showed the best comprehensive properties, of which the hardness is 29.4 GPa and friction coefficient is less than 0.1.

Key wordsinorganic non-metallic materials    DLC films    stainless steel    adhesion strength    hardness
收稿日期: 2013-12-17     
基金资助:* 浙江省科技厅重大专项项目2010C13025-1和宁波市智团创业项目201301B7005008资助。
图1  沉积DLC膜的设备示意图
Substrate negative bias /V Sample No. Deposited time of buffer layer /min Structure of buffer layer
Cr layer CrN layer CrC layer
-100 1 5 0 10 Cr/CrC(15)
2 8 0 15 Cr/CrC(23)
3 5 5 10 Cr/CrN/CrC
-200 4 5 0 10 Cr/CrC(15)
5 8 0 15 Cr/CrC(23)
6 5 5 10 Cr/CrN/CrC
表1  沉积薄膜的实验参数表
图2  制备工艺不同的DLC薄膜的厚度变化
图3  偏压不同的DLC薄膜的截面形貌图
图4  工艺不同的DLC薄膜的Raman图谱及其Gaussian拟合
图5  工艺不同的DLC膜的划痕形貌图
图6  工艺不同的DLC薄膜的弹性模量变化
图7  不同工艺DLC薄膜的硬度
图8  不同工艺时过渡层的硬度
图9  不同工艺的DLC薄膜的摩擦系数变化曲线
1 ZHAO Dongcai, XIAO Gengjie, REN Ni, MA Zhanji, WU Shenghu, Study on the mechanical properties of diamond like- carbon films with titanium doped, Vacuum & Cryogenics, 14(1), 27(2008)
1 赵栋才, 肖更竭, 任 妮, 马占吉, 武生虎, 掺钛对类金刚石薄膜力学性能影响研究, 真空与低温, 14(1), 27(2008)
2 C. Donnet,Recent progress on the tribology of doped diamond-like and carbon alloy coatings:a review, Surface and Coatings Technology, 100, 180(1998)
3 R. K. Roy,K-R Lee, Biomedical applications of diamond-like carbon coatings: A review, Journal of Biomedical Materials Research Part B:Applied Biomaterials, 83B, 72(2007)
4 Jiangguo Deng, Manuel Braun, DLC multilayer coatings for wear protection, Diamond and Related Materials, 4(7), 936(1979)
5 S. Xu, D. Flynn, B. K. Tay, S. Prawer, K. W. Nugent, S. R. P. Silva, Y. Lifshitz, W. I. Milne,Mechanical properties and Raman spectra of tetrahedral amorphous carbon films with high sp3 fraction deposited using a filtered cathodic arc, Philos. Mag. B, 76(3), 351(1997)
6 C. Casiraghi, A. C. Ferrari, J. Robertson,Raman spectroscopy of hydrogenated amorphous carbon, Physical Review B, 72, 085401(2005)
7 DAI Wei, WU Guosong, SUN Lili, WANG Aiying, Effect of substrate bias on microstructure and properties of diamond-like carbon films by linear ion beam system, Chinese Journal of Materials Research, 23(6), 598(2009)
7 代 伟, 吴国松, 孙丽丽, 汪爱英, 衬底负偏压对线性离子束DLC膜微结构和物性的影响, 材料研究学报, 23(6), 598(2009)
8 T. R. Hull, J. S. Colligon, A. E. Hill,Measurement of thin film adhesion, Vacuum, 37(3-4), 32(1987)
9 P. A. Engel,Indentation debonding test for polymer coatings adhered to a substrate, International Journal of Adhesion and Adhesives, 5(3), 129(1985)
10 CHEN Dong, XIE Hua, CHEN Xiaowen, Finite element analysis of the contact stress of TiN coating/substrate, Materials Research and Application, 4(1), 192(2010)
10 陈 东, 谢 华, 陈小文, TiN涂层/ 基体接触应力的有限元分析, 材料应用与研究, 4(1), 192(2010)
[1] 宋莉芳, 闫佳豪, 张佃康, 薛程, 夏慧芸, 牛艳辉. 碱金属掺杂MIL125CO2 吸附性能[J]. 材料研究学报, 2023, 37(9): 649-654.
[2] 赵政翔, 廖露海, 徐芳泓, 张威, 李静媛. 超级奥氏体不锈钢24Cr-22Ni-7Mo-0.4N的热变形行为及其组织演变[J]. 材料研究学报, 2023, 37(9): 655-667.
[3] 邵鸿媚, 崔勇, 徐文迪, 张伟, 申晓毅, 翟玉春. 空心球形AlOOH的无模板水热制备和吸附性能[J]. 材料研究学报, 2023, 37(9): 675-684.
[4] 刘继浩, 迟宏宵, 武会宾, 马党参, 周健, 徐辉霞. 喷射成形M3高速钢热处理过程中组织的演变和硬度偏低问题[J]. 材料研究学报, 2023, 37(8): 625-632.
[5] 任富彦, 欧阳二明. g-C3N4 改性Bi2O3 对盐酸四环素的光催化降解[J]. 材料研究学报, 2023, 37(8): 633-640.
[6] 刘明珠, 樊娆, 张萧宇, 马泽元, 梁城洋, 曹颖, 耿仕通, 李玲. SnO2 作散射层的光阳极膜厚对量子点染料敏化太阳能电池光电性能的影响[J]. 材料研究学报, 2023, 37(7): 554-560.
[7] 李延伟, 罗康, 姚金环. Ni(OH)2 负极材料的十二烷基硫酸钠辅助制备及其储锂性能[J]. 材料研究学报, 2023, 37(6): 453-462.
[8] 刘涛, 尹志强, 雷经发, 葛永胜, 孙虹. 选区激光熔化316L不锈钢高应变率压缩下的塑性变形行为[J]. 材料研究学报, 2023, 37(5): 391-400.
[9] 蒋梦蕾, 代斌斌, 陈亮, 刘慧, 闵师领, 杨帆, 侯娟. 选区激光熔化成形尺寸对304L不锈钢点蚀性能的影响[J]. 材料研究学报, 2023, 37(5): 353-361.
[10] 杨宝磊, 刘廷光, 苏香林, 范宇, 邱亮, 陆永浩. 热老化对316LN力学性能和晶间腐蚀敏感性的影响[J]. 材料研究学报, 2023, 37(5): 381-390.
[11] 余谟鑫, 张书海, 朱博文, 张晨, 王晓婷, 鲍佳敏, 邬翔. N掺杂生物炭的制备及其对Co2+ 的吸附性能[J]. 材料研究学报, 2023, 37(4): 291-300.
[12] 董宇昂, 阳华杰, 贲丹丹, 马云瑞, 周相海, 王斌, 张鹏, 张哲峰. 液氮电脉冲处理超细晶316L不锈钢的低温拉伸性能[J]. 材料研究学报, 2023, 37(3): 168-174.
[13] 苗琪, 左孝青, 周芸, 王应武, 郭路, 王坦, 黄蓓. 304不锈钢纤维/ZL104铝合金复合泡沫的孔结构、力学、吸声性能及其机理[J]. 材料研究学报, 2023, 37(3): 175-183.
[14] 朱明星, 戴中华. SrSc0.5Nb0.5O3 改性BNT基无铅陶瓷的储能特性研究[J]. 材料研究学报, 2023, 37(3): 228-234.
[15] 刘志华, 岳远超, 丘一帆, 卜湘, 阳涛. g-C3N4/Ag/BiOBr复合材料的制备及其光催化还原硝酸盐氮[J]. 材料研究学报, 2023, 37(10): 781-790.