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Effect of Cold Spraying Temperature on Structure and Tribological Properties of Ni-Ti3AlC2 Composite Coating |
HAN Heng1, LI Hongqiao1, LI Peng2, MA Guozheng3, GUO Weiling3( ), LIU Ming3 |
1 School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110000, China 2 School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China 3 National Key Laboratory of Remanufacturing, Army Armored Forces Institute, Beijing 100072, China |
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Cite this article:
HAN Heng, LI Hongqiao, LI Peng, MA Guozheng, GUO Weiling, LIU Ming. Effect of Cold Spraying Temperature on Structure and Tribological Properties of Ni-Ti3AlC2 Composite Coating. Chinese Journal of Materials Research, 2025, 39(1): 44-54.
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Abstract In order to enhance the tribological properties of Al-alloy moving parts, a Ni-Ti3AlC2 composite coating was applied onto the surface of ADC12 Al-alloy using high-pressure cold spraying technology. During the cold spraying process, spraying pressure and temperature are identified as two critical process parameters. In this study, while keeping the spraying pressure constant, the impact of spraying temperature on the microstructure, mechanical properties, and tribological behavior of the Ni-Ti3AlC2 composite coating/ADC12 Al-alloy was assessed. The findings indicate that with an increase in spraying temperature from 500 oC to 700 oC, there is a rise in plastic deformation degree of particles within the Ni-Ti3AlC2 composite coating leading to significantly improved bonding state between particles. This results in a 30% increase in coating bonding strength, a 60% decrease in porosity, a 14% increase in hardness, and a 41.7% reduction in coating wear rate. It is evident that appropriately elevating the spraying temperature may effectively enhance the density, mechanical properties and wear resistance of the coating. For spraying at 700 oC specifically, Ni-Ti3AlC2-700 oC exhibits the densest microstructure with no discernible pores or cracks which signifies superior mechanical properties as well as friction and wear characteristics. This can be attributed to the higher spraying temperature enhanced the striking velocity of composite particles, thereby improving deformability of Ni particles, thus the adhesion between Ni particles and Ti3AlC2 ceramic particles, as well as the adhesion between the coating and substrate may be significant enhanced. As a subsequence, the mechanical properties and frictional behavior of the coating can be substantially improved.
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Received: 01 April 2024
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Fund: National Natural Science Foundation of China(52005511);National Natural Science Foundation of China(52122508);National Natural Science Foundation of China(52130509);Liaoning Provincial Department of Education Project(JYTMS20231519) |
Corresponding Authors:
GUO Weiling, Tel: 13488686221, E-mail: guoweiling_426@163.com
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