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Effect of Feedstock Powders on Microstructure and Properties of CoNiCrAlY Coatings |
ZHANG Jia, GAO Minghao, LUAN Shengjia, XU Na, CHANG Hui, DENG Yuting, HOU Wanliang, CHANG Xinchun( ) |
Shi-changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China |
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Cite this article:
ZHANG Jia, GAO Minghao, LUAN Shengjia, XU Na, CHANG Hui, DENG Yuting, HOU Wanliang, CHANG Xinchun. Effect of Feedstock Powders on Microstructure and Properties of CoNiCrAlY Coatings. Chinese Journal of Materials Research, 2024, 38(5): 347-355.
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Abstract Two type powders of CoNiCrAlY alloy were prepared by gas atomization (GA) and water atomization (WA) respectively, then which were used as feedstock powders to further prepared the corresponding coatings on a directionally solidified high temperature alloy DZ411by using high velocity oxygen fuel (HVOF) technique and subsequently they were subjected to proper subsequent vacuum heat treatment. The flowability and apparent density of the prepared powders were measured according to GB/T 1484 and GB/T 1479. Meanwhile, the phase composition, microstructure, microhardness, and adhesive strength to the substrate of the prepared coatings were characterized via optical microscopy and scanning electron microscopy, automatic hardness tester, and universal testing machine. The high temperature oxidation performance of the coatings/ DZ411 was assessed in air at 1050oC for 200 h. The results show that compared with WA, the CoNiCrAlY powder prepared by GA is spherical or nearly spherical, with good flowability and high apparent density. The prepared GA coating has a dense and uniform structure with high β phase content, low porosity, high adhesive strength and high microhardness. After vacuum heat treatment, mutual fusion of particles was clearly observed within the two coatings, while the amount of β phase increases and its distribution becomes much more uniform, correspondingly, their porosity and microhardness decrease. The adhesive strength of WA coating after vacuum heat treatment has been improved, but there are still larger pores within the coating. The vacuum heat treated GA coating presents much better oxidation resistance.
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Received: 11 July 2023
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Fund: Municipal Science and Technology Project of Yunnan Province(202302AB080020) |
Corresponding Authors:
CHANG Xinchun, Tel: (024)23971865, E-mail:xcchang@imr.ac.cn
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