Wear Resistance of a Texture-like Nickel-based Composite Coating

doi:10.11901/1005.3093.2015.114

Chinese Journal of Materials Research

2015, Vol. 29

Issue (9): 679-685 DOI: 10.11901/1005.3093.2015.114

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Wear Resistance of a Texture-like Nickel-based Composite Coating

Yufu ZHANG^1,²,Guirong YANG^1,^**(

),Chaopeng HUANG¹,Wenming SONG^1,²,Jian LI³,Jinjun LV⁴,Yuan HAO¹

1. State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China
2. Lanzhou Petroleum Machinery Institute, Lanzhou 730070, China
3. Wuhan Research Institute of Materials Protection, Wuhan 430030, China
4. College of Chemistry and Materials Science, Northwest University, Xi’an 710069, China

Cite this article:

Yufu ZHANG,Guirong YANG,Chaopeng HUANG,Wenming SONG,Jian LI,Jinjun LV,Yuan HAO. Wear Resistance of a Texture-like Nickel-based Composite Coating. Chinese Journal of Materials Research, 2015, 29(9): 679-685.

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Abstract

A nickel-based (Ni⁰) composite coating, which was reinforced with 20%WC and 6% graphite particles and has a texture-like section morphology, was fabricated on steel substrate by vacuum cladding technology. Then its microstructure and tribological property under dry friction condition were characterized in comparison with other three coatings (Ni⁰, Ni⁰+20%WC and Ni⁰+6% graphite). The results show that the WC particles evenly distributed in the nickel-based (Ni⁰) alloy coatings and formed a special 3D reticular microstructure. The Ni-based alloy coating is mainly composed of γ-Ni solid solution, hard phases (Cr₇C₃, Cr₂₃C₆, CrB) and eutectic phases (Ni₃Si, Ni₃B). The cladd composite coating consisted of Ni⁰ with WC and graphite particles exhibits the highest wear resistance among the test coatings. The combination of texture-like structure (which was composed of WC particles and nickel base alloy) and graphite lubricant promoted the abrasion resistance of the composite coating by about 9.6 times in comparison to the pure Ni⁰coating.

Key words: materials failure and protection nickel-based alloy vacuum cladding texture WC

Received: 05 March 2015

Fund: *Supported by National Natural Science Foundation of China No. 51205178 and the Natural Science Foundation of Gansu Province No. 1208RJZA189.

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	Yufu ZHANG
	Guirong YANG
	Chaopeng HUANG
	Wenming SONG
	Jian LI
	Jinjun LV
	Yuan HAO

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https://www.cjmr.org/EN/10.11901/1005.3093.2015.114 OR https://www.cjmr.org/EN/Y2015/V29/I9/679

Fig.1 XRD spectra of vacuum melting Ni⁰+WC coating

Fig.2 Microstructure of vacuum melting claddings (a) Ni⁰, (b) Ni⁰+G, (c) Ni⁰+WC, (d) Ni⁰+WC+G

Fig.3 Wear rate and friction coefficient of four kinds of coating and the wear loss of the plate (a) friction coefficients and wear rate of the four coatings, (b) wear extent of Gr15 steel

Table 1 Chemical composition of debris of Ni⁰+G (%, mass fraction)

Fig.4 SEM morphologies of worn surface of the claddings (a) Ni⁰, (b) Ni⁰+G, (c) Ni⁰+WC, (d) Ni⁰+WC+G

Fig.5 SEM micrographs of Ni⁰+WC+G (a, b) and EDS map of C on the worn surface (c)

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