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Chinese Journal of Materials Research  2017, Vol. 31 Issue (4): 261-266    DOI: 10.11901/1005.3093.2016.329
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Joint Formation Mechanism of Rotary Friction Welding Characterized by Seaming Ratio
Yuanzhao LV1,2, Jinglong LI2(), Peng LI2, Tao SUN1, Jiangtao XIONG1, Fusheng ZHANG2
1 State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China
2 Shaanxi Key Laboratory of Friction Welding Technologies,Northwestern Polytechnical University, Xi'an 710072, China
Cite this article: 

Yuanzhao LV, Jinglong LI, Peng LI, Tao SUN, Jiangtao XIONG, Fusheng ZHANG. Joint Formation Mechanism of Rotary Friction Welding Characterized by Seaming Ratio. Chinese Journal of Materials Research, 2017, 31(4): 261-266.

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Abstract  

Weld joints of low carbon steel Q235 was prepared by rotary friction welding technique, and the effect of friction time and forge pressure on the seaming ratio and metallurgical quality of weld joints was investigated. The results show that the tensile strength of the seaming zones prepared by the rotary friction welding with different welding parameters is greater than or equal to that of the base metal, in other word, the variation of welding parameters will simply affect the seaming ratio (the ratio of the length of seamed portion to the total length of a joint), while the quality of joints is direct determined by the seaming ratio. Further study shows that the seaming ratio increases with the forging pressure, but the increment slows down gradually and eventually reaches 100% when the forging pressure reaches a critical value. The axial shortening amount increases along with friction time, which then decreases the seaming ratio. The width of the weld zone becomes larger and the grain size increases with friction time. The grain size is not uniform near the weld seam with streamline structure presented. It is concluded that large forging pressure and short friction time are helpful to improve the seaming ratio, reduce the grain size and enhance the quality of the joints.

Key words:  metallic materials      joint formation mechanism      rotary friction welding      seaming ratio      joint quality     
Received:  13 June 2016     
ZTFLH:  TG453  
Fund: Supported by National Natural Science Foundation of China (Nos.51575451 & 51475376 )

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2016.329     OR     https://www.cjmr.org/EN/Y2017/V31/I4/261

C Si Mn S P Fe
0.16 0.18 0.44 0.021 0.019 Bal.
Table 1  Nominal composition of Q235 steel (%,mass fraction)
Fig.1  Structure of the tensile test specimens (mm)
Series Friction pressure
P1/MPa
Friction time
t1/s
Forging pressure
P2/MPa
Forging time
t2/s
1 44 2 44, 88, 132, 220 5.0
2 44 0.5, 1, 2, 4 88 5.0
88 0.3, 1, 2
3 44 2 88 2, 5, 10
Table 2  Welding parameters
Fig.2  Photos of the joints welded at different forging pressure of (a) 44 MPa, (b) 88 MPa, (c) 132 MPa and (d) 220 MPa
Fig.3  The bonding ratio and axial shortening as functions of forging pressure
Fig.4  Mechanics analysis of the joint at forging stage
Fig.5  Morphological evolvement of the joint with friction pressure as (a) 44 MPa and (b) 88 MPa
Fig.6  The bonding ratio, axial shortening and flash width as functions of friction time
Fig.7  Schematic showing metal flow direction at forging stage with (a) analysis of the maximum shear stress and (b) flow direction
Fig.8  The evolution of temperature and microstructure with time (a) temperature, (b) microstructure
Fig.9  Fracture surface of the joint with unbonding
Fig.10  Tensile test specimen
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