Friction and Wear Properties of Al2O3-based Micro-nano-composite Ceramic Tool Materials

doi:10.11901/1005.3093.2015.630

Chinese Journal of Materials Research

2016, Vol. 30

Issue (10): 753-758 DOI: 10.11901/1005.3093.2015.630

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Friction and Wear Properties of Al₂O₃-based Micro-nano-composite Ceramic Tool Materials

Zengbin YIN(

),Juntang YUAN,Lei HUANG,Zhenhua WANG

School of Mechanical Engineering, NanjingUniversity of Science and Technology, Nanjing 210094, China

Cite this article:

Zengbin YIN,Juntang YUAN,Lei HUANG,Zhenhua WANG. Friction and Wear Properties of Al₂O₃-based Micro-nano-composite Ceramic Tool Materials. Chinese Journal of Materials Research, 2016, 30(10): 753-758.

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Abstract

The friction properties and wear mechanisms of two types of Al₂O₃-based micro-nano-composite ceramic tool materials were investigated by sliding wear against austenitic stainless steel 1Cr18Ni9Ti. The results indicate that the friction coefficient decreased but the wear rate increased with the increase of load and sliding speedfor the two materials. In comparison with Al₂O₃-(W, Ti)C_μ-TiC_n, the Al₂O₃-TiC_μ-TiC_n ceramic tool material exhibited better wear resistance , thus was much suitable for cutting austenitic stainless steel. In the sliding process, the steel reacted with Al₂O₃to form FeOAl₂O_3,which made the metal transfer to the ceramic disk, and couldeffectively decreased the friction coefficient. The main wear mechanism of Al₂O₃-TiC_μ-TiC_n ceramic tool material is adhesive wear, while adhesion and fracture for the Al₂O₃-(W, Ti)C_μ-TiC_n.

Key words: inorganic non-metallic materials Al2O3-based ceramic friction property wear mechanism cutting tool

Received: 17 December 2015

Fund: *Supported by National Natural Science Foundation of China No. 51505227, Natural Science Foundation of Jiangsu Province of China No. BK20150783 and the Fundamental Research Funds for the Central Universities No. 30915118809.

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	Zengbin YIN
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https://www.cjmr.org/EN/10.11901/1005.3093.2015.630 OR https://www.cjmr.org/EN/Y2016/V30/I10/753

Table 1 Components of the Al₂O₃-based composite ceramics

Fig.1 Schematic diagram of friction and wear test

Table 2 Properties of ceramic tool materials and counterpart material at room temperature

Fig.2 Friction coefficient vs. sliding time at different loads (a) ATTC and (b) AWTC

Fig.3 Friction coefficient vs. sliding time at different sliding speeds (a) ATTC and (b) AWTC

Table 3 Friction coefficient at different combinations of load and sliding speed

Fig.4 SEM morphologies of worn surfaces of ATTC (a) and AWTC (b)

Fig.5 SEM morphologies of worn surface of AWTC after sliding for 5 min at 5 N (a), 15 N (b) and 25 N (c)

Table 4 Wear rate (10^-6×mm³/Nm) at different combinations of load and sliding speed

Fig.6 SEM morphologies of worn surfaces of ATTC after sliding for 5 min at 5 N, 40 m/min (a), EDS of area 1 (b) and EDS of area 2 (c)

Fig.7 SEM morphologies of worn surfaces of AWTC after sliding for 5 min

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