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Chinese Journal of Materials Research  2015, Vol. 29 Issue (4): 291-298    DOI: 10.11901/1005.3093.2014.404
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Preparation of New Backfill Cementitious Materials with Unclassified Tailings-Rod Milling Sands
Youtuan WANG1,Zhiqiang YANG1,2,Maohui LI1,Qian GAO1,**()
1. Key Laboratory of High Efficient Mining and Safety of Metal Mine Ministry of Education, University of Science and Technology Beijing, Beijing 100083, China
2. Jinchuan Group Co. LTD, Jinchang 737100, China
Cite this article: 

Youtuan WANG,Zhiqiang YANG,Maohui LI,Qian GAO. Preparation of New Backfill Cementitious Materials with Unclassified Tailings-Rod Milling Sands. Chinese Journal of Materials Research, 2015, 29(4): 291-298.

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Abstract  

According to an orthogonal experimental design and neural network prediction models, a new kind of backfill cementitious materials of unclassified tailings-rod milling sands is prepared with unclassified tailings partly replaced rod milling sands as aggregates, iron slag powder as the active materials as well as desulphurized ash and quicklime as the main stimulator. Hydration products and microstructures of the backfill cementitious materials are analyzed by XRD and SEM. The results show that with addition of 30% unclassified tailings, the compressive strength of the backfill cementitious materials cured for 3 days, 7 days and 28 days reaches 1.73 MPa, 4.22 MPa and 6.93 MPa, and the corresponding increment is 8.13%, 51.8% and 34.0% respectively in comparison with the ordinary cement, and these strength values can meet the backfill strength index of Jinchuan Nickel mine. The hydration products of the new backfill cementitious materials are mainly C-S-H gel and flocculent CSH gel, which form dense gel and bond the aggregates together resulting in the high mechanical strength of the materials. Therefore, utilization of 30% unclassified tailings can be achieved for the nickel mine company through producing this new backfill cementitious materials.

Key words:  inorganic non-metallic materials      new backfill cementitious materials      unclassified tailings-rod milling sands      iron slag powder     
Received:  11 August 2014     
Fund: *Supported by National High Technology Research and Development Program of China No.SS2012AA062405.

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2014.404     OR     https://www.cjmr.org/EN/Y2015/V29/I4/291

Sample Silicon dioxide/% Ferric oxide/% Calcium oxide/% Magnesium oxide/% Aluminium oxide/% Sulfur/%
Iron slag powder 35.52 - 41.35 8.15 12.14 -
Rod milling sands 63.60 3.44 1.39 3.68 5.96 -
Unclassified tailings 36.31 9.51 3.86 28.15 3.39 0.67
Table1  The physicochemical properties of materials
Aggregate d10/mm d50/mm d60/mm d90/mm dp/mm Asymmetrical coefficient (d60/d10)
Rod milling sands 0.163 0.863 1.331 3.153 0.620 8.2
Unclassified tailings 0.002 0.034 0.144 0.037 22.5
Table 2  Particle classification parameters of aggregate
No. Ratio of unclassified tailings with rod milling sands Quicklime /% Desulphurized ash /% Mirabilite /% Iron slag powder /% Compressive strength /MPa
3 d 7 d 28 d
1 2:8 5.5 16 2 73.0 1.23 5.39 6.32
2 2:8 6.0 17 3 71.0 0.83 5.51 5.61
3 2:8 6.5 18 4 69.0 1.02 5.14 5.68
4 3:7 5.5 17 4 71.0 0.80 3.50 7.73
5 3:7 6.0 18 2 70.5 0.74 4.33 6.95
6 3:7 6.5 16 3 71.5 0.31 5.21 7.04
7 4:6 5.5 18 3 70.5 0.42 4.96 9.00
8 4:6 6.0 16 4 71.5 0.55 3.34 8.99
9 4:6 6.5 17 2 71.0 0.77 3.72 7.15
Table 3  Results of orthogonal experiment with the new backfill cementitious materials
Cube time Parameter Ratio of unclassified tailings with rod milling sands Quicklime Desulphurized ash Mirabilite
3 d Range(Rj) 0.45 0.12 0.10 0.39
Optimal value 0:1 5.50 17.0 4.00
7 d Range(Rj) 2.08 1.03 0.90 1.97
Optimal value 0:1 6.50 18.0 3.00
28 d Range(Rj) 2.51 1.06 0.62 0.66
Optimal value 4:6 5.50 16.0 2.00
Table 4  Variance analysis results of the orthogonal experimental
Fig.1  Relationship between average yields of compressive strength and ratio of unclassified tailings and rod milling sands
Fig.2  Curve of training results of the nerve network forecast model
No. Ratio of unclassified tailings with rod milling sands Quicklime/% Desulphurized ash/% Mirabilite/% Iron slag powder/% Compressive strength of forecast value/MPa Compressive strength of experiment value/MPa
3 d 7 d 28 d 3 d 7 d 28 d
1 2∶8 6.2 17.6 2.0 74.6 2.03 5.20 5.28 1.91 5.27 6.00
2 3∶7 5.5 16.5 2.5 74.0 1.44 4.02 6.56 1.47 3.92 7.34
3 4∶6 5.0 16.0 3.0 72 1.18 3.55 9.86 1.14 3.72 9.84
Table 5  Forecast and verified results of the new backfill cementitious materials orthogonal experiment
No. X1 X2 X3 X4 X5 X6 Compressive strength of 3d/MPa No. X1 X2 X3 X4 X5 X6 Compressive strength of 3d/MPa
1 5.0 16.5 2.0 0.5 0.0 76.0 1.43 9 6.0 16.5 3.0 2.0 0.5 72.0 1.67
2 5.0 17.0 2.5 1.0 0.5 74.0 1.36 10 6.0 17.0 3.5 1.5 0.0 72.0 1.64
3 5.0 17.5 3.0 1.5 1.0 72.0 1.64 11 6.0 17.5 2.0 1.0 1.5 72.0 1.59
4 5.0 18.0 3.5 2.0 1.5 70.0 1.68 12 6.0 18.0 2.5 0.5 1.0 72.0 1.51
5 5.5 16.5 2.5 1.5 1.5 72.5 1.73 13 6.5 16.5 3.5 1.0 1.0 71.5 1.62
6 5.5 17.0 2.0 2.0 1.0 72.5 1.59 14 6.5 17.0 3.0 0.5 1.5 71.5 1.45
7 5.5 17.5 3.5 0.5 0.5 72.5 1.44 15 6.5 17.5 2.5 2.0 0.0 71.5 1.63
8 5.5 18.0 3.0 1.0 0.0 72.5 1.63 16 6.5 18.0 2.0 1.5 0.5 71.5 1.47
Table 6  Experimental result of early strength agents
Ratio of unclassified tailings with rod milling sands Compressive strength /MPa (Cement 32.5R) Compressive strength/MPa (new backfill cementitious materials)
3 d 7 d 28 d 3 d 7 d 28 d
2∶8 2.01 3.62 4.99 2.27 5.58 5.87
3∶7 1.60 2.78 5.17 1.73 4.22 6.93
4∶6 1.28 3.25 5.27 1.34 3.86 8.25
Table 7  Contrastive analysis of mortar experiment with new backfill cementitious materials and cement
Fig.3  XRD spectra of hydration products, (a) new backfill cementitious materials, (b) cement
Fig.4  SEM images of new backfill cementitious materials (a-c) and cement (d-f), (a, d) cured for 3 d, (b, e) cured for 7 d, (c, f) cured for 28 d
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