Preparation and Performance of Ni-Al2O3/Diamond Composite Coating

doi:10.11901/1005.3093.2024.314

Chinese Journal of Materials Research

2025, Vol. 39

Issue (4): 314-320 DOI: 10.11901/1005.3093.2024.314

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Preparation and Performance of Ni-Al₂O₃/Diamond Composite Coating

LI Honglei¹, LIU Chuang¹, LU Zhengwei², CHU Tianyi¹, CHEN Yuqiu¹, JIANG Sumeng¹, GONG Jun¹, PEI Zhiliang¹(

)

^1.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
^2.AECC Hunan Aviation Powerplant Research Institute, Zhuzhou 412002, China

Cite this article:

LI Honglei, LIU Chuang, LU Zhengwei, CHU Tianyi, CHEN Yuqiu, JIANG Sumeng, GONG Jun, PEI Zhiliang. Preparation and Performance of Ni-Al₂O₃/Diamond Composite Coating. Chinese Journal of Materials Research, 2025, 39(4): 314-320.

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Abstract

Ni-nano-Al₂O₃/micro-Diamond composite coating was prepared by electrodeposition on 9310 carburizing steel. The morphology, microstructure, composition of the composite coating were characterized by XRD and SEM, while its bond strength, tensile properties and wear resistance were also tested. Ni-Al₂O₃/Diamond composite coating is dense and continuous. The average bonding strength between the coating and the substrate is higher than 55.2 MPa. The wear rate of the composite coating is reduced by 43.8% compared with the 9310 carburizing steel and reduced by 76.4% compared with the Ni-Al₂O₃ composite coating. Wear mechanism of the composite coating was abrasive wear and adhesive wear by analyzing wear tracks.

Key words: surface and interface in the materials electrodeposition Al₂O₃ diamond microstructure friction and wear

Received: 24 July 2024

ZTFLH:

TG174.4

Corresponding Authors: PEI Zhiliang, Tel: (024)23971448, E-mail: zlpei@imr.ac.cn

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	Articles by authors
	LI Honglei
	LIU Chuang
	LU Zhengwei
	CHU Tianyi
	CHEN Yuqiu
	JIANG Sumeng
	GONG Jun
	PEI Zhiliang

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https://www.cjmr.org/EN/10.11901/1005.3093.2024.314 OR https://www.cjmr.org/EN/Y2025/V39/I4/314

Fig.1 Schematic (a) and morphologies (b) of tensile specimen

Fig.2 Surface morphologies (a, b), cross-section morphologies (c, d) of Ni-Al₂O₃/Diamond composite coating, (a, c) Ni-Al₂O₃, (b, d) Ni-Al₂O₃/Diamond

Fig.3 XRD patterns of coatings of Ni-Al₂O₃ composite coating and Ni-Al₂O₃/Diamond composite coating

Fig.4 Tensile fracture morphology and bonding strength of coatings

Fig.5 Tensile properties test curve (a) uncarburized matrix, (b) carburizing substrate

Table 1 Tensile performance of 9310 steel and 9310 carburizing steel

Fig.6 Tensile fracture morphology of carburizing sample

Fig.7 Friction coefficient vs time curves (a) and cross-section morphologies of wear tracks for substrate and coatings (b)

Fig.8 Low (a, b, c) and high (d, e, f) magnified worn surface morphologies of the substrate (a, d), Ni-Al₂O₃coating (b, e) and Ni-Al₂O₃/Diamond coating (c, f)

Fig.9 Worn surface of Al₂O₃ balls (a) Substrate, (b) Ni-Al₂O₃coating, (c) Ni-Al₂O₃/Diamond coating

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