Numerical Modeling for Roller Leveling Process of Bimetal-Plate

doi:10.11901/1005.3093.2014.020

Chinese Journal of Materials Research

2014, Vol. 28

Issue (4): 308-313 DOI: 10.11901/1005.3093.2014.020

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Numerical Modeling for Roller Leveling Process of Bimetal-Plate

Xiaogang WANG(

),Yueyi LI,Hailan WANG,Cunlong ZHOU,Qinxue HUANG

Shanxi Provincial Key Laboratory of Metallurgical Device Design Theory and Technology (State Key Laboratory Cultivation Base of Province-Ministry Co-Construct), Taiyuan University of Science and Technology, Taiyuan 030024

Cite this article:

Xiaogang WANG,Yueyi LI,Hailan WANG,Cunlong ZHOU,Qinxue HUANG. Numerical Modeling for Roller Leveling Process of Bimetal-Plate. Chinese Journal of Materials Research, 2014, 28(4): 308-313.

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Abstract

The bending stress and strain of bimetal plate during roller leveling process are studied by means of both numerical analysis and experimental verification. The results show that the calculated results are agreed fairly well with the measured data. There is a deviation between the positions of the neutral layer of strain and the geometric middle of the plate thickness. At the same time this deviation changes with the ratio of the thickness of the two metallic materials, as well as the bending degree of bimetal plate. Furthermore, the percentage of the plastic layer for each of the two metallic materials in one bent unit is different owing to the difference of their mechanical property, while the roller leveling induced residual stress decreases with the increasing number of bent units.

Key words: foundational discipline in materials science leveling model numerical calculation neutral layer residual stress

Received: 09 January 2014

Fund: *Supported by National Natural Sciences Foundation of China No.51104101, Key Research of Chinese National Basic Research Program No.2012CB722801, Natural Sciences Foundation of Shanxi Province No.2011021019-4 and Research Project of Shanxi Scholarship Council No. 2013-099.

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	Xiaogang WANG
	Yueyi LI
	Hailan WANG
	Cunlong ZHOU
	Qinxue HUANG

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https://www.cjmr.org/EN/10.11901/1005.3093.2014.020 OR https://www.cjmr.org/EN/Y2014/V28/I4/308

Fig.1 Scheme of bimetal-plate (shadow-clad layer, white-matrix layer)

Fig.2 Bending deformation and layer define of bimetal-plate

Fig.3 Applied model of stress-strain

Table 1 Parameters of experimental materials

Fig.4 Distribution of stain and stress in cross section (3 mm Q245R +3 mm 06Cr13)

Fig.5 Distribution of strain and stress in cross section (4.5 mm Q245R +1.5 mm 06Cr13)

Fig.6 Experimental specimen

Table 2 Comparison between calculated result and measured one (A:6 mm Q245R, B: 6 mm 06Cr13, C:3 mm Q245R+3 mm 06Cr13, D: 4.5 mm Q245R+1.5 mm 06Cr13)

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