Please wait a minute...
材料研究学报  2022, Vol. 36 Issue (1): 8-12    DOI: 10.11901/1005.3093.2021.254
  研究论文 本期目录 | 过刊浏览 |
α籽晶促进低温反应溅射沉积α-Al2O3薄膜
李修贤, 邱万奇(), 焦东玲, 钟喜春, 刘仲武
华南理工大学 材料科学与工程学院 广州 510640
Promotion Effect of α-Al2O3 Seeds on Low-temperature Deposition of α-Al2O3 Films by Reactive Sputtering
LI Xiuxian, QIU Wanqi(), JIAO Dongling, ZHONG Xichun, LIU Zhongwu
School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China
引用本文:

李修贤, 邱万奇, 焦东玲, 钟喜春, 刘仲武. α籽晶促进低温反应溅射沉积α-Al2O3薄膜[J]. 材料研究学报, 2022, 36(1): 8-12.
Xiuxian LI, Wanqi QIU, Dongling JIAO, Xichun ZHONG, Zhongwu LIU. Promotion Effect of α-Al2O3 Seeds on Low-temperature Deposition of α-Al2O3 Films by Reactive Sputtering[J]. Chinese Journal of Materials Research, 2022, 36(1): 8-12.

全文: PDF(5717 KB)   HTML
摘要: 

分别使用反应溅射Al+α-Al2O3(15% α-Al2O3,质量分数)复合靶和在金箔基体表面预植α-Al2O3籽晶,促进α-Al2O3薄膜的低温沉积。使用扫描电子显微镜(SEM)、掠入射X射线衍射(GIXRD)和能谱仪(EDS)等方法表征薄膜样品的表面形貌、相结构和元素组成。结果表明,在射频反应溅射Al+α-Al2O3复合靶、沉积温度为560℃条件下能在Si(100)基体上沉积出化学计量比的单相α-Al2O3薄膜;使用射频反应溅射Al靶、沉积温度为500℃条件下能在预植α-Al2O3籽晶(籽晶密度为106/cm2)的金箔表面沉积出化学计量比的单相α-Al2O3薄膜。两种研究方案的结果均表明,α-Al2O3籽晶能促进低温沉积单相α-Al2O3薄膜。

关键词 材料表面与界面α-Al2O3薄膜反应溅射α籽晶低温沉积    
Abstract

The films of corundum structure Al2O3 were successfully deposited on gold foil with pre-deposited α-Al2O3 seeds at low-temperature by reactive RF (Radio Frequency) sputtering with Al+α-Al2O3(15% α-Al2O3) target. The surface morphology, phase constituent and chemical composition of the as-deposited films were characterized by SEM, GIXRD and EDS. Results show that films of single α-Al2O3 with corundum-like crystallographic structure could be deposited at 560℃ on Si(100) substrate by reactive sputtering with Al+α-Al2O3 as composite target, while the substrate temperature even could be reduced to 500℃ for gold foil with pre-deposited α-Al2O3 seeds (the density of α-Al2O3 seeds is ~106/cm2) by reactive sputtering with pure Al as target. The results of the above two deposition methods proved that α-Al2O3 seeds may be favorable for the deposition of single phase α-Al2O3 films on the substrate at lower temperature.

Key wordssurface and interface in the materials    α-Al2O3 films    reactive sputtering    α seeds    low-temperature deposition
收稿日期: 2021-04-19     
ZTFLH:  TQ174  
基金资助:国家自然科学基金(51971095);广东省自然科学基金(2020A1515011087)
作者简介: 李修贤,男,1996年生,硕士生
图1  磁控溅射系统的结构
Temperature /℃TargetCompositions of the films /%, atom fraction
OAlO / Al
500Al59.7840.221.48
560Al60.1439.861.51
560Al/α-Al2O359.5240.481.47
表1  在不同温度溅射Al+α-Al2O3复合靶和Al靶沉积薄膜的元素组成
图2  在500℃和560℃反应溅射Al靶以及在560℃反应溅射Al+α-Al2O3靶沉积氧化铝薄膜的GIXRD谱
图3  Al2O3粉末的XRD谱
图4  在金箔基体表面反应溅射Al靶沉积氧化铝薄膜的GIXRD谱
图5  在金箔基体表面α-Al2O3籽晶的分布
图6  在600℃溅射时间不同的α-Al2O3籽晶的形貌
1 Bouzakis K D, Michailidis N, Skordaris G, et al. Cutting with coated tools: coating technologies, characterization methods and performance optimization [J]. CIRP Ann., 2012, 61(2): 703
2 Bobzin K, Bagcivan N, Ewering M. Crystalline γ-alumina deposited in an industrial coating unit for demanding turning operations [J]. Adv. Eng. Mater., 2010, 12(1-2): 75
3 Bobzin K, Hirt G, Bagcivan N, et al. Crystalline γ-Al2O3 physical vapour deposition-coating for steel thixoforging tools [J]. J. Nanosci. Nanotechnol., 2011, 11(10): 8782
4 Edlmayr V, Moser M, Walter C, et al. Thermal stability of sputtered Al2O3 coatings [J]. Surf. Coat. Technol., 2010, 204(9-10): 1576
5 Eklund P, Sridharan M, Singh G, et al. Thermal stability and phase transformations of γ-/amorphous-Al2O3 thin films [J]. Plasma Process Polym., 2009, 6(S1): S907
6 Musil J, Blažek J, Zeman P, et al. Thermal stability of alumina thin films containing γ-Al2O3 phase prepared by reactive magnetron sputtering [J]. Appl. Surf. Sci., 2010, 257(3): 1058
7 Deposition Ruppi S., microstructure and properties of texture-controlled CVD α-Al2O3 coatings [J]. Int. J. Refract. Hard Met., 2005, 23(4-6): 306
8 Zywitzki O, Hoetzsch G, Fietzke F, et al. Effect of the substrate temperature on the structure and properties of Al2O3 layers reactively deposited by pulsed magnetron sputtering [J]. Surf. Coat. Technol., 1996, 82(1-2): 169
9 Zywitzki O, Hoetzsch G. Influence of coating parameters on the structure and properties of Al2O3 layers reactively deposited by means of pulsed magnetron sputtering [J]. Surf. Coat. Technol., 1996, 86: 640
10 Brill R, Koch F, Mazurelle J, et al. Crystal structure characterisation of filtered arc deposited alumina coatings: temperature and bias voltage [J]. Surf. Coat. Technol., 2003, 174: 606
11 Selinder T I, Coronel E, Wallin E, et al. α-Alumina coatings on WC/Co substrates by physical vapor deposition [J]. Int. J. Refract. Hard Met., 2009, 27(2): 507
12 Wallin E, Selinder T I, Elfwing M, et al. Synthesis of α-Al2O3 thin films using reactive high-power impulse magnetron sputtering [J]. EPL, 2008, 82(3): 36002
13 Cheng Y T. Study on the structure and performance of the α-Al2O3 films by reactive sputtering at low temperature [D].Guangzhou: South China University of Technology, 2019
13 程奕天. 低温反应溅射沉积α-Al2O3薄膜的组织与性能研究 [D]. 广州: 华南理工大学, 2019
14 McHale J M, Auroux A, Perrotta A J, et al. Surface energies and thermodynamic phase stability in nanocrystalline aluminas [J]. Science, 1997, 277(5327): 788
15 Gavrilov N V, Kamenetskikh A S, Tretnikov P V, et al. Ion assisted deposition of α-Al2O3 coatings by anodic evaporation in the arc discharge [J]. Surf. Coat. Technol., 2018, 337: 453
16 Eklund P, Sridharan M, Sillassen M, et al. α-Cr2O3 template-texture effect on α-Al2O3 thin-film growth [J]. Thin Solid Films, 2008, 516(21): 7447
17 Andersson J M, Czigány Z, Jin P, et al. Microstructure of α-alumina thin films deposited at low temperatures on chromia template layers [J]. J. Vac. Sci. Technol. A, 2004, 22(1): 117
18 Cheng Y T, Qiu W Q, Zhou K S, et al. The influence of Cr content on the phase structure of the Al-rich Al-Cr-O films deposited by magnetron sputtering at low temperature [J]. Ceram. Int., 2019, 45(7): 8175
19 Li D Y, Yang H, Xie T T, et al. The heat treatment process of hydrous alumina and caracteristics of nanometer Al2O3 [J]. Chinese J. Inorg. Chem., 2006, 22(1): 96
19 李冬云, 杨 辉, 谢田甜等. 水合氧化铝的热处理及纳米氧化铝的颗粒特性 [J]. 无机化学学报, 2006, 22(1): 96
[1] 王乾, 蒲磊, 贾彩霞, 李志歆, 李俊. 碳纤维/环氧复合材料界面改性的不均匀性[J]. 材料研究学报, 2023, 37(9): 668-674.
[2] 陆益敏, 马丽芳, 王海, 奚琳, 徐曼曼, 杨春来. 脉冲激光沉积技术生长铜材碳基保护膜[J]. 材料研究学报, 2023, 37(9): 706-712.
[3] 冯叶, 陈志勇, 姜肃猛, 宫骏, 单以银, 刘建荣, 王清江. 一种NiCrAlSiY涂层对Ti65钛合金板材循环氧化和室温力学性能的影响[J]. 材料研究学报, 2023, 37(7): 523-534.
[4] 闫春良, 郭鹏, 周靖远, 汪爱英. Cu掺杂非晶碳薄膜的电学性能及其载流子输运行为[J]. 材料研究学报, 2023, 37(10): 747-758.
[5] 陈开旺, 张鹏林, 李树旺, 牛显明, 胡春莲. 莫来石粉末化学镀镍和涂层的高温摩擦学性能[J]. 材料研究学报, 2023, 37(1): 39-46.
[6] 单位摇, 王永利, 李静, 熊良银, 杜晓明, 刘实. 锆合金表面Cr基涂层的耐高温氧化性能[J]. 材料研究学报, 2022, 36(9): 699-705.
[7] 程红杰, 刘黄娟, 姜婷, 王法军, 李文. 近红外反射超疏水黄色涂层的制备和性能[J]. 材料研究学报, 2022, 36(9): 687-698.
[8] 张红亮, 赵国庆, 欧军飞, Amirfazli Alidad. 基于聚多巴胺的超疏水棉织物的一锅法制备及其油水分离性能[J]. 材料研究学报, 2022, 36(2): 114-122.
[9] 崔丽, 孙丽丽, 郭鹏, 马鑫, 王舒远, 汪爱英. 沉积时间对聚醚醚酮表面类金刚石薄膜的结构和性能的影响[J]. 材料研究学报, 2022, 36(11): 801-810.
[10] 李建中, 朱博轩, 王振宇, 赵静, 范连慧, 杨柯. 输尿管支架表面化学接枝镀铜涂层及其性能[J]. 材料研究学报, 2022, 36(10): 721-729.
[11] 李蕊, 王浩, 张天刚, 牛伟. Ti811合金表面激光熔覆Ti2Ni+TiC+Al2O3+CrxSy复合涂层的组织和性能[J]. 材料研究学报, 2022, 36(1): 62-72.
[12] 范金辉, 李鹏飞, 梁晓军, 梁建平, 徐长征, 蒋力, 叶祥熙, 李志军. 镍-不锈钢复合板轧制过程中界面的结合机制[J]. 材料研究学报, 2021, 35(7): 493-500.
[13] 卢壹梁, 杜瑶, 王成, 辛丽, 朱圣龙, 王福会. 纳米Al2O3TiO2改性有机硅涂层对304不锈钢高温氧化行为的影响[J]. 材料研究学报, 2021, 35(6): 458-466.
[14] 张会臣, 漆雪莲. 跑合过程引发钛合金水基润滑的超低摩擦特性[J]. 材料研究学报, 2021, 35(5): 349-356.
[15] 刘福广, 陈胜军, 潘红根, 董鹏, 马英民, 黄杰, 杨二娟, 米紫昊, 王艳松, 雒晓涛. 热喷涂复合结构MCrAlY/8YSZ热障涂层的抗剥落能力[J]. 材料研究学报, 2021, 35(4): 313-320.