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Chinese Journal of Materials Research  2025, Vol. 39 Issue (5): 362-370    DOI: 10.11901/1005.3093.2024.145
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Electrolytic Polishing Capillary Effect Reaction Mechanism Research on Bonding Interface of Hot Rolled Carbon Steel / Stainless Steel
LI Haibin(), XU Huiting, TANG Wei, LV Haibo, SHUAI Meirong
Heavy Machinery Engineering Research Center of Education Ministry, Advanced Stainless Steel State Key Laboratory, Taiyuan University of Science and Technology, Taiyuan 030024, China
Cite this article: 

LI Haibin, XU Huiting, TANG Wei, LV Haibo, SHUAI Meirong. Electrolytic Polishing Capillary Effect Reaction Mechanism Research on Bonding Interface of Hot Rolled Carbon Steel / Stainless Steel. Chinese Journal of Materials Research, 2025, 39(5): 362-370.

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Abstract  

Pointing to the oxidation failure of the interface of the composite plate, the plates of Q235 carbon steel and 304 stainless steel were prepared and rolled by a two-high mill, and the microstructure evolution of the bonding interface and the austenite grain boundary were studied after the electrolytic polishing in this paper. At the same time, combined with the reaction mechanism of the micro-pore electrolysis process, the mapping relationships between interface element distribution, micro-pore growth, grain boundary energy and gas pressure under different rolling conditions were also deeply explored.The results show that when the reduction rate of double-pass rolling is 30% / 10%, after taking electrolysis there is almost no micro-hole defect at the interface. However, the austenite grain boundaries become a groove with about 2 μm width. When the second pass reduction rate increases to 20% and 25%, the width of austenite grain boundaries decreases to about 1.8 μm and 1.3 μm, respectively, and the energy of grain boundaries decreases accordingly. When the two-pass rolling reduction rate is 35% / 25%, the width of austenite grain boundaries inversely increases to 1.5 μm. The pores on the interface and the austenite grain boundaries also change into the connecting grooves after electrolysis.This is mainly due to the capillary effect of the interface micro-pores, which leads to the rapid electro-chemical oxidation effect on the inner wall of the pores. The reaction rate is positively correlated with the pressure value from the precipitated gas, and negatively correlated with the pore diameter. The more the number of holes, the faster the corrosion, and the wider the groove paralleling to the rolling direction.

Key words:  metallic materials      vacuum rolling cladding      Stainless steel composite plate      interface      capillary effect      additional pressure     
Received:  01 April 2024     
ZTFLH:  TH142.1  
Fund: National Natural Science Foundation of China(51875382);Key R & D Program Project of Shanxi Province(202302150401003);Shanxi Province Patent Conversion Project(202403006);Taiyuan Key Core Technology Research and Development Project(2024TYJB0114);Key R & D Plan of Xinzhou City(20240103);Graduate Innovation Project of Taiyuan University of Science and Technology(SY2023022)
Corresponding Authors:  LI Haibin, Tel: 13633473659, E-mail: lihaibin@tyust.edu.cn

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2024.145     OR     https://www.cjmr.org/EN/Y2025/V39/I5/362

MaterialFeCrNiCMnSiPS
304 stainless steel68.9518.58.50.0252.02.00.0450.05
Q235 carbon steel98.91--0.020.50.30.0450.05
Table 1  Chemical composition of 304 stainless steel and Q235 carbon steel (mass fraction, %)
Fig.1  Interface morphology of the composite plate after corrosion by nitrate alcohol
(a) 30%/10%, (b) 30%/20%, (c) 30%/25%, (d) 35%/25%
Fig.2  Composite interface structure after electrolytic polishing
(a) 30%/10%, (b) 30%/20%, (c) 30%/25%, (d) 35%/25%
Fig.3  Oxygen content of interface material after electrolytic polishing
(a) 30%/10%, (b) 30%/20%, (c) 30%/25%, (d) 35%/25%
Fig.4  IPF diagram and grain boundary diagram of composite plate interface
(a, e) 30%/10%, (b, f) 30%/20%, (c, g) 30%/25%, (d, h) 35%/25%
Fig.5  Distribution of grain boundary orientation difference on stainless steel side of composite plate
(a) 30%/10%, (b) 30%/20%, (c) 30%/25%, (d) 35%/25%
Sample(a)(b)(c)(d)
ΔS/μm2060.662.387.7
γ /J·m-20.346K0.271K0.222K0.264K
Ps0.21P00.2106P00.2108P00.2115P0
Table 2  Interface material composition and micropore related parameters
Fig.6  Relationship between ε and L and γ
Fig.7  Relationship among D and Ps and ΔS
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