|
|
Influence of Modification, Refinement and Heat Treatment on Mechanical Properties of A356 Al-alloy Components Prepared by Squeeze Casting |
JIANG Jufu1( ), WANG Ying2, XIAO Guanfei1, DENG Teng1, LIU Yingze1, ZHANG Ying1 |
1.School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001, China 2.School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China |
|
Cite this article:
JIANG Jufu, WANG Ying, XIAO Guanfei, DENG Teng, LIU Yingze, ZHANG Ying. Influence of Modification, Refinement and Heat Treatment on Mechanical Properties of A356 Al-alloy Components Prepared by Squeeze Casting. Chinese Journal of Materials Research, 2020, 34(12): 881-891.
|
Abstract Influence of modification, refinement and heat treatment on the microstructure and mechanical properties of A356 Al-alloy components prepared by squeeze casting was investigated. The results show that with increase of Al-10Sr modification agent, the morphology of eutectic Si changed from lamellar, rod-like shape to granular and wormlike shape, and the grain size of α-Al increased first and then decreased. When 0.3% Al-10Sr modification agent was added, the optimal mechanical properties of squeeze casting components including ultimate tensile strength of 221.3 MPa, yield strength of 104.5 MPa and elongation of 10.3% were achieved. The improvement of mechanical properties can be attributed to the increase of nucleation rate, the decrease of α-Al grain size and the change of eutectic Si morphology by adding 0.3% Al-10Sr modification agent. With the increase of A-5Ti-B refiner, the α-Al grain size first decreased and then increased, but the changing trend of mechanical properties is inverse. When 0.6% Al-5Ti-B refiner was added, the optimal ultimate tensile strength, yield strength and elongation were 215.6 MPa, 106.6 MPa and 9.0%, respectively. T6 heat treatment including solid solution at 540℃ for 4 h and artificial aging at 190℃ for 4 h led to the improvement of yield strength and ultimate tensile strength, but it led to the decrease of elongation. The optimal mechanical properties such as yield strength of 239.3 MPa, ultimate tensile strength of 297.5 MPa and elongation of 8.0% were obtained for the squeeze casting component with T6 treatment and an addition of 0.6% A-5Ti-B refiner. The globularization of eutectic Si, the refinement of eutectic Si, the homogenization of composition for the prepared component and the precipitation of Mg2Si phase in α-Al matrix all lead to the improvement of mechanical properties of squeeze casting component with T6 treatment.
|
Received: 29 May 2020
|
|
Fund: National Key Research and Development Program(2019YFB2006500);National Natural Science Foundation of China(51875124) |
1 |
Qi P X. Squeeze Casting [M]. Beijing: National Defense Industry Press, 1984: 1
|
|
齐丕骧. 挤压铸造 [M]. 北京: 国防工业出版社, 1984: 1
|
2 |
Luo S J, Jiang J F, Chen Q, et al. Forming Theory and Technology of Metal in Solid-liquid State [M]. Beijing: Science Press, 2013: 407
|
|
罗守靖, 姜巨福, 陈强等. 金属材料固-液成形理论与技术 [M]. 北京: 科学出版社, 2013: 407
|
3 |
Qi P X. Squeeze casting technology geared to the 21st Century [J]. Spec. Cast. Nonferrous Alloy, 1998, 4: 32
|
|
齐丕骧. 面向21世纪的挤压铸造技术 [J]. 特种铸造及有色合金, 1988, 4: 32
|
4 |
Luo J X. Research status and prospect of squeeze casting technology in china [J]. Journal of Dalian JiaoTong University, 2016, 37(5): 30
|
|
罗继相. 我国挤压铸造技术研究现状及展望 [J]. 大连交通大学学报, 2016, 37(5): 30
|
5 |
Qi P X. Present status and future of squeezing casting machine at home [J]. Spec. Cast. Nonferrous Alloy, 2010, 30 (4): 305
|
|
齐丕骧. 我国挤压铸造机的现状与发展 [J]. 特种铸造及有色合金, 2010, 30(4): 305
|
6 |
Yu T M, Chadwick G A. Squeeze casting of light alloys and their composites [J]. J. Mater. Process. Tech. 1996, 58: 302
|
7 |
Luo S J, Chen B G, Qi P X. Liquid Die Forging and Squeeze Casting [M]. Beijing: Chemical Industry Press, 2007: 301
|
|
罗守靖, 陈炳光, 齐丕骧. 液态模锻与挤压铸造技术 [M]. 北京: 化学工业出版社, 2007: 301-343
|
8 |
Ghomashchi M R, Vikhrov A. Squeeze casting: an overview [J]. J. Mater. Process. Tech., 2000, 101: 1
|
9 |
Luo S J, He S Y, Wang E D, et al. Liquid Die Forging of Steel [M]. Harbin: Harbin Institute of Technology Press, 1990: 5
|
|
罗守靖, 何绍元, 王尔德等. 钢质液态模锻 [M]. 哈尔滨: 哈尔滨工业大学出版社, 1990: 5
|
10 |
Rajagopal S. Squeeze casting: A review and update [J]. J. Appl. Metalworking, 1981, 1(4): 3
|
11 |
Lynch R F, Ohio T. Squeeze casting apparatus and method [P]. U S Pat, 602687, 1975
|
12 |
Britnell D J, Neailey K. Macrosegregation in thin walled castings produced via the direct squeeze casting process [J]. J. Mater. Process. Technol., 2003, 138: 306
|
13 |
Yamaguchi T U, Uchida M. Vertical die casting [P]. U S Pat, 765505, 1977
|
14 |
Luo S J, Jiang J F, Wang Y, et al. Mechanics and forming theory of liquid metal forging [J]. Trans. Nonferrous Met. Soc., 2003, 13(2): 369
|
15 |
Jiang J F, Wang Y, Chen G, et al. Comparison of mechanical properties and microstructure of AZ91D alloy motorcycle wheels formed by die casting and double control forming [J]. Mater. Des.2012, 40: 541
|
16 |
Zhang P, Luo J X, SHEN A D, et al. Microstructure and mechanical properties of squeeze casting A356.2 spring seat [J]. Spec. Cast. Nonferrous Alloy, 2015, 35(5): 504
|
|
张鹏, 罗继相, 沈艾迪等. A356.2铝合金螺簧座挤压铸造工艺的研究 [J]. 特种铸造及有色合金, 2015, 35(5): 504
|
17 |
Xing S M, Dong Q, Qiu B, et al. Progress and prospect in squeezing casting iron-steel and its compound materials parts [J]. Spec. Cast. Nonferrous Alloy, 2017, 37(1): 38
|
|
邢书明, 董琦, 邱博等. 挤压铸造钢铁及其复合材料零件进展与展望 [J]. 特种铸造及有色合金, 2017, 37(1): 38
|
18 |
Gallerneault M, Durrant G, Cantor B. The squeeze casting of hypoeutectic binary Al-Cu [J]. Metall. Mater. Trans. A, 1996, 27: 4121
|
19 |
Iwamoto N, Tsuboi H, Kaneko T. Method of and system for operating squeeze plunger in die cast machine [P]. U S Pat, 301153, 1989
|
20 |
Rosso M, Peter I, Bivol C, et al. Development of industrial components by advanced squeeze casting [J]. Int. J. Mater. Form., 2010, 3(): 787
|
21 |
Hong C P, Shen H F, Lee S M. Prevention of macrodefects in squeeze casting of an Al-7Wt Pct Si alloy [J]. Metall. Mater. Trans. B.2000, 31B: 297
|
22 |
Jin C K, Kang C G. A Comparative study on the formability of aluminum bipolar plate with channels using indirect squeeze casting and stamping [J]. Int. J. Prec. Eng. Manufac. 2015, 16(7): 1233
|
23 |
Zhang G A, Wu S Y, Li Y S, et al. Liquid die forging of aluminum alloy wheel of car [J]. Forg. Stamp. Technol., 1999, 24(3): 33
|
|
张广安, 吴树迎, 李玉书, 李义. 轿车铝合金轮毂的液态模锻 [J].锻压技术, 1999, 24(3): 33
|
24 |
Ma C J, Chen J X, Ge S J, et al. Microstructure and mechanical properties of squeezing casting aluminum alloy wheel [J]. Spec. Cast. Nonferrous Alloy, 2014, 34(10): 1063
|
|
马春江, 陈玖新, 葛素静, 计国富, 邢书明. 挤压铸造重载汽车用铝合金车轮的组织及性能 [J]. 特种铸造及有色合金, 2014, 34(10): 1063
|
25 |
Tand Q B, Jiang J F, Wang Y. Comparison of mechanical properties of connecting rod of ADC12 aluminum alloy formed by two processes [J]. Hot Work Techn. 2010, 39(19): 107
|
|
唐全波, 姜巨福, 王迎. 两种工艺成形的ADCl2铝合金连杆的力学性能对比 [J]. 热加工工艺, 2010, 39(19): 107
|
26 |
Qu H C. Liquid die forging of aluminum alloy connecting rod of air condition compressor [J]. Die Industry, 2001, 2: 43
|
|
屈华昌. 空调压缩机铝合金连杆的液态模锻 [J]. 模具工业, 2001, 2: 43
|
27 |
Hu M L, Zhao M, Ji Z S, et al. Effect of Squeezing Casting Technology on Structures and Properties of Air-conditioner Swaying Tray of Automobile [J]. The Chin. J. Nonferrous Metal, 2006, 16(3): 400
|
|
胡茂良, 赵密, 吉泽升. 挤压铸造工艺对汽车空调器摇盘组织和性能的影响 [J]. 中国有色金属学报, 2006, 16(3): 400
|
28 |
Ren J C, Heng L Q, Wang Z Z, et al. Development of squeeze casting aluminum alloy automobile steering knuckle [J]. Spec. Cast. Nonferrous Alloy, 2017, 37(7): 735
|
|
任俊成, 衡俐琼, 王泽忠. 挤压铸造铝合金转向节开发 [J]. 特种铸造及有色合金, 2017, 37(7): 735
|
29 |
Wang S Z, Ji Z S, Sugiyama S, et al.Segregation behavior of ADC12 alloy differential support formed by near-liquidus squeeze casting [J]. Mater. Des., 2015, 65: 591
|
30 |
Sun J, Xu S X, Tang J. Development of squeeze casting technology for manufacturing aluminum alloy subframe for automobile [J]. Foundry, 2015, 64(1): 17
|
|
孙珏, 许善新, 汤杰. 汽车铝合金副车架挤压铸造工艺设计和产品开发 [J]. 2015, 164(1): 17
|
31 |
Yang Q, Jiang Y F, Dai Y C, et al. Microstructure and mechanical properties of aluminum alloy sub-frame by squeeze casting process [J]. Spec. Cast. Nonferrous Alloy, 2016, 36(4): 376
|
|
杨青, 姜银方, 戴亚春. 挤压铸造铝合金副车架的显微组织与力学性能 [J]. 特种铸造及有色合金, 2016, 36(4): 376
|
32 |
Li Y F, Yu Z L, Shi F, et al. Effects of squeeze casting process on microstructure and properties of automobile control arm [J]. Spec. Cast. Nonferrous Alloy, 2018, 38(8): 864
|
|
李宇飞, 余振龙, 石飞. 挤压铸造工艺对汽车控制臂铸件组织及性能的影响 [J]. 特种铸造及有色合金, 2018, 38(8): 864
|
33 |
Wang C S, Li H W, Chen L H, et al. Research on liquid-state forging of new and high strength-toughness aluminum alloy [J]. New Techn. New Process, 2013, 7: 88
|
|
王长顺, 李宏伟, 陈利华. 特种车辆新型高强韧铝合金负重轮液态模锻工艺成型研究 [J]. 新技术新工艺, 2013, 7: 88
|
34 |
Miao L L, Wang C S, Zhang X, et al. Research and development trend of liquid forging compound forming technology [J]. Foundry Technol., 2015, 36(4): 989
|
|
苗莉莉, 王长顺, 张新. 液态模锻复合成形技术研究进展和发展趋势 [J]. 铸造技术, 2015, 36(4): 989
|
35 |
Fan C H, Chen Y F, Chen H, et al. Effects of pressure and dual refiner on microstructure of the squeeze casting hollow Al-Zn-Mg-Cu alloy drive shaft [J]. Spe. Cast. Nonferrous Alloy, 2012, 32(7): 633
|
|
范才河, 陈艺锋, 陈辉. 比压和双细化剂对挤压铸造Al-Zn-Mg-Cu合金组织的影响 [J]. 特种铸造及有色合金, 2012, 32(7): 633
|
36 |
Li H B, Liu H L, Li T S, et al. Influence of modificator on mechanical properties of liquid forging aluminum alloy [J]. J. Jiamusi Univer. (Natural Science Edition), 2009, 27(3): 405
|
|
李洪波, 刘洪丽, 李天生. 变质剂对液态模锻铝合金力学性能的影响 [J]. 佳木斯大学学报(自然科学版), 2009, 27(3): 405
|
37 |
Li T S, Xu H, Li H B, et al. Influence of different modifications on structure and properties of liquid state forging Al-Zn-Mg alloy [J]. Hot Work. Techn. 2008, 37(23): 22
|
|
李天生, 徐慧, 李洪波. 不同变质剂对液态模锻Al-Zn-Mg-合金组织和性能的影响 [J]. 热加工工艺, 2008, 37(23): 22
|
38 |
Wang J, Hou L Q, Qi Z W, et al. Heat treatment of squeezing casting 2A50 wrought aluminum alloy [J]. Spec. Cast. Nonferrous Alloy, 2010, 30(4): 339
|
|
王健, 侯立群, 齐志望.挤压铸造2A50铝合金的热处理工艺 [J]. 特种铸造及有色合金, 2010, 30(4): 339
|
39 |
Li L. Study on squeeze casting processing and heat treatment of 6061 aluminum alloy bracket [D]. Harbin: Harbin University of Science and Technology, 2019
|
|
李鲁. 6061铝合金支架挤压铸造及热处理工艺研究 [D]. 哈尔滨: 哈尔滨理工大学, 2019
|
40 |
Standarization Administration of China. Heat treatment of cast aluminum alloys [S]. The State Standard of the People's Republic of China. , 2010
|
|
中国国家标准化委员会. 铸造铝合金热处理 [S]. 中华人民共和国国家标准. , 2010
|
41 |
Jiang F, Suo Z Y, Wang D Y, et al. Effect of different Sr contents on microstructure and mechanical properties of A356 alloy [J]. Foundry, 2018, 67(11): 1012.
|
|
姜峰, 索忠源, 王德禹等. 不同Sr含量变质对A356合金组织及力学性能的影响 [J]. 铸造, 2018, 67(11): 1012
|
42 |
Sosenushkin E N, Frantsuzova L S, Kozlova E M. Effect if pressure and temperature factors on the solidification of cast iron and its structure in liquid forge [J]. Metal Sci. Heat Treat. 2015, 57(5): 309
|
43 |
Batyshev K A. Casting of aluminum alloys with pressure crystallization. Part 1 [J]. Metal Sci. Heat Treat., 2012, 53(9): 463
|
44 |
Cui Y, Fan X Y, Wang Z F, et al. Modification effect of Al-10Sr master alloy on A356 alloy [J]. Hot Working Techn., 2010, 39(19): 24
|
|
崔勇, 范学义, 王志峰. Al-10Sr对A356合金变质效果的研究 [J]. 热加工工艺, 2010, 39(19): 24
|
45 |
Samuel A M, Doty H W, Valtierra S, et al. Effect of grain refining and Sr-modification interactions on the impact toughness of Al-Si-Mg cast alloys [J]. Mater. Des., 2014, 56: 264
|
46 |
Rao A A, Murty B S, Chakraborty M. Role of zirconium and impurities in grain refinement of aluminiumwith AI-Ti-B [J]. Mater. Sci. Techn., 1997, 13(9): 769
|
47 |
Qin X X, Yang Y Y, Feng S K, et al. The effect of Al-5Ti-B refiner microstructure of A356 alloy [J]. Mater. Res. Appl., 2017, 11(1): 9
|
|
秦晓雄, 杨运宇, 冯绍凯. Al-5Ti-B细化剂对A356合金微观组织的影响 [J]. 材料研究与应用, 2017, 11(1): 9
|
48 |
Ren J, Tao Q G, Ma Y. Development and situation of refinement mechanism and grain refinement of Al-Ti-B alloy [J]. Foundry Technol., 2007, (1): 69
|
|
任峻, 陶钦贵, 马颖. Al-Ti-B合金晶粒细化剂及细化机理的发展与现状 [J]. 铸造技术, 2007, (1): 69
|
49 |
Bai Y F. Research on microstructure and property of slow shot die aluminum alloy casting [D]. Guangzhou: South China University of Technology, 2010
|
|
白砚飞. 慢压射铝合金压铸件组织与性能的研究 [D]. 广州: 华南理工大学, 2010
|
50 |
Tong S K, Shang S Z, Sun X Y, et al. Properties of A356.2 aluminum alloy wheel spokes [J]. Spec. Cast. Nonferrous Alloy, 2012, 32(11): 1030
|
|
童胜坤, 尚淑珍, 孙秀云等. 低压铸造A356.2铝合金轮毂轮辐的性能 [J]. 特种铸造及有色合金, 2012, 32(11): 1030
|
51 |
Peng J H,Tang X L. Effect of heat treatment on microstructure and tensile properties of A356 alloys [J]. Trans. Nonferrous Met. Soc. China, 2011, 21(9): 1950
|
52 |
Liu B Y, Sun Y. Effect of heat treatment on microstructure and performance of aluminum silicon casting alloy [J]. Autom. Technol., 2004, 4: 34
|
|
柳秉毅, 孙瑜. 热处理对铝硅铸造合金组织与性能的影响 [J]. 汽车技术, 2004, 4: 34
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|