|
|
Polytetrafluoroethylene Composites Filled with Mullite and their Tribological Performance |
LI Cui, SUN Tao, SHI Guojun**( ), YUAN Yue, ZHANG Chenkai |
School of Chemistry and Chemical Engineering, Yangzhou University, Yangzhou 225002, China |
|
Cite this article:
LI Cui, SUN Tao, SHI Guojun, YUAN Yue, ZHANG Chenkai. Polytetrafluoroethylene Composites Filled with Mullite and their Tribological Performance. Chinese Journal of Materials Research, 2016, 30(6): 427-437.
|
Abstract Polytetrafluoroethylene (PTFE) composites filled with mullite were prepared by mechanical blending, heat compression and then sintering at elevated temperature. The mechanical properties, crystal structure and thermal properties were characterized by universal material testing machine, X-ray diffraction (XRD) and thermal mechanical analysis (TMA), respectively. The friction coefficient and wear rate of the prepared PTFE composites were tested by an MRH-3 high speed friction and wear tester, and the surface morphologies of the composites after friction test were analyzed by a field-emitting scanning electron microscope. It was found that mullite fillings were well dispersed in PTFE, and the thermal and mechanical properties of the composites were enhanced, such as modulus of elasticity, glass transition temperature and average linear expansion coefficient. The friction coefficients of the prepared composites with mullite fillings less than 10% (mass fraction) were smaller than that of pure PTFE, and the larger friction coefficient was found for those with higher among of mullite fillings. It was more important to find that the wear rate of the composites filled with 40% (mass fraction) of mullite fillings decreased to 1/530 of that for the pure PTFE.
|
Received: 03 December 2015
|
|
Fund: *Supported by the Natural Science Foundation of Jiangsu Province No.BK2012681, Ph.D.Programs Foundation of Ministry of Education of China No.20123250120008, and A Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions |
About author: **To whom correspondence should be addressed, Tel: (0514)87937661, E-mail: gjshi@yzu.edu.cn |
1 |
K. P. Murali, S. Rajesh, O. Prakash, A. R. Kulkarni, R. Ratheesh, Preparation and properties of silica filled PTFE flexible laminates for microwave circuit applications, Composites Part A Applied Science & Manufacturing, 40(8), 1179(2009)
doi: 10.1016/j.compositesa.2009.05.007
|
2 |
P. R. Barry, P. Y. Chiu, S. S. Perry, W. G. Sawyer, S. B. Sinnott, S. R. Phillpot, Effect of temperature on the friction and wear of PTFE by atomic-level simulation, Tribology Letters, 58(3), 1(2015)
doi: 10.1007/s11249-015-0529-y
|
3 |
T. Wang, J. Wang, P. Yan, J. Ran, Influence of temperature on electrical aging characteristics of polyterafluoroethylene under nanosecong pulses, IEEE Transactions on Dielectrics and Electrical Insulation, 22(2), 1171(2015)
|
4 |
Z. Zuo, Y. l. Yang, L. z. Song, Miscibility analysis of polyethersulfone and polytetrafluoroethylene using the molecular dynamics method, Fibers and Polymers, 16(3), 510(2015)
doi: 10.1007/s12221-015-0510-2
|
5 |
H. Kurz, E. Roos, Design of floating type bolted flange connections with grp flanges, International Journal of Pressure Vessels and Piping, 89, 1(2012)
doi: 10.1016/j.ijpvp.2011.08.004
|
6 |
L. Mazza, A. Trivella, R. Grassi, G. Malucelli, A comparison of the relative friction and wear responses of PTFE and PTFE-based composite when tested using three different types of sliding wear machines, Tribology International, 90, 15(2015)
|
7 |
M. M. Yang, X. T. Zhu, G. N. Ren, X. H. Men, F. Guo, P. L. Li, Z. Z. Zhang, Influence of air-plasma treatment and hexagonal boron nitride as filler on the high temperature tribological behaviors of hybrid PTFE/Nomex fabric/phenolic composite, European Polymer Journal, 67, 143(2015)
|
8 |
M. Palabiyik, S. Bahadur, Tribological studies of polyamide 6 and high-density polyethylene blends filled with PTFE and copper oxide and reinforced with short glass fibers, Wear, 253(3-4), 369(2002)
doi: 10.1016/S0043-1648(02)00144-8
|
9 |
J. Ye, H. S. Khare, D. L. Burris, Transfer film evolution and its role in promoting ultra-low of a PTFE nanocomposite, Wear, 297(1-2), 1095(2013)
|
10 |
A. A. Pitenis, K. L. Harris, C. P. Junk, G. S. Blackman, W. G. Sawyer, B. A. Krick, Ultralow wear PTFE and alumina composites: It is all about tribochemistry, Tribology Letters, 57(1), 1(2015)
doi: 10.1007/s11249-014-0445-6
|
11 |
XIANG Dinghan, PAN Qinglin, YAO Zhengjun, Design theory and friction experiment for brass-plastic self-lubricating composite, Chinese Journal of Materials Research, 17(5), 549(2003)
|
|
(向定汉, 潘青林, 姚正军, 铜-塑自润滑复合材料的设计和性能, 材料研究学报, 17(5), 549(2003))
|
12 |
Y. X. Wang, F. Y. Yan, Tribological properties of transfer films of PTFE-based composites, Wear, 261(11-12), 1359(2006)
doi: 10.1016/j.wear.2006.03.050
|
13 |
YAN Luke, LI Weiguang, SUN Zengzhi, Preparation of GF/PTFE composites and its properties, Insulating Materials, 43(4), 3(2010)
|
|
(颜录科, 李伟光, 孙增智, 玻璃纤维/聚四氟乙烯复合材料的制备与性能研究, 绝缘材料, 43(4), 3(2010))
doi: 10.3969/j.issn.1009-9239.2010.04.002
|
14 |
YAN Luke, LI Weiguang, KOU Kaixhang, SUN Zengzhi, XU Ouming, Frication and wear mechanism of BaSO4/PTFE composites under dry conditions, Journal of Aeronautical Materials, 30(5), 78(2010)
|
|
(颜录科, 李伟光, 窦开昌, 孙增智, 徐鸥明, BaSO4/PTFE复合材料在干摩擦条件下的摩擦磨损机理的研究, 航空材料学报, 30(5), 78(2010))
|
15 |
JIAN Xuzhen, LI Hua, FANG Guangqiang, ZENG Qingping, YANG Lei, KANG Hongmei, LIU Hezhou, Friction and wear properties of PTFE composites containing CNT and grapheme, Functional Materials, 45(3), 03011(2014)
|
|
(见雪珍, 李华, 房光强, 曾庆平, 杨磊, 康红梅, 刘河洲, 含碳纳米管、石墨烯的PTFE基复合材料摩擦磨损性能, 功能材料, 45(3), 03011(2014))
doi: 10.3969/j.issn.1001-9731.2014.03.003
|
16 |
YANG Dongya, WANG Yue, DONG Yue, GONG Jun, GAO Gui, WANG Honggan, Tribological performance of different nanoparticles reinforced PPS-PTFE blends, Functional Materials, 45(6), 06011(2014)
|
|
(杨东亚, 王月, 董悦, 龚俊, 高贵, 王宏刚, 不同纳米填料增强PPS-PTFE共混物的摩擦磨损性能分析, 功能材料, 45(6), 06011(2014))
doi: 10.3969/j.issn.1001-9731.2014.06.003
|
17 |
P. Liu, T. Huang, R. Lu, T. Li, Tribological properties of modified carbon fabric/polytetrafluoroethylene composites, Wear, 289(25), 17(2012)
doi: 10.1016/j.wear.2012.04.021
|
18 |
H. Schneider, J. Schreuer, B. Hildmann, Structure and properties of mullite-A review, Journal of European Ceramic Society, 28(2), 329(2008)
|
19 |
J. Wang, H. M. Kou, X. J. Liu, Y. Pan, J. Guo, Reinforcement of mullite matrix with multi-walled carbon nanotubes, Ceramics Internationl, 33(5), 719(2007)
doi: 10.1016/j.ceramint.2005.12.009
|
20 |
LIU Qiongqiong, XU Dongmei, LIU Feng, CONG Houluo, Mechanical properties of PP filled with nanomullite at low content, Plastic, 38(3), 21(2009)
|
|
(刘琼琼, 徐冬梅, 柳峰, 从后罗, 低纳米莫来石填充聚丙烯的力学性能, 塑料, 38(3), 21(2009))
|
21 |
LIU Qiongqiong, XU Dongmei, CONG Houluo, LIU Feng, Crystallization behavior of PP filled with nanomullite at low content, Plastic, 38(2), 98(2009)
|
|
(刘琼琼, 徐冬梅, 从后罗, 柳峰, 低纳米莫来石填充聚丙烯的结晶性能研究, 塑料, 38(2), 98(2009))
|
22 |
Q. Q. Liu, J. Gao, R. N. Du, Properties comparison of mullite and precipitated silica-filled styrene-butadiene rubber composites, China Synthetic Rubber Industry, 34(2), 133(2011)
doi: 10.3724/SP.J.1077.2010.10636
|
23 |
HUANG Haigang, WANG Caiyun, SHI Dianwang, Study on the Qualitative Identification for PTFE Fiber, Chinese Fiber Inspection, 17(17), 78(2014)
|
|
(黄海刚, 王彩云, 施点望, 聚四氟乙烯纤维的定性鉴别研究, 中国纤检, 17(17), 78(2014))
doi: 10.3969/j.issn.1671-4466.2014.17.028
|
24 |
FU Pingqiu, LIU Gaokui, GUO Jiugao, WANG Guanxin, Some structurally mineralogical characteristics of fused mullite, Acta Mineralogica Sinica, (3), 235(1992)
|
|
(傅平秋, 刘高魁, 郭九皋, 王冠鑫, 烧结莫来石的某些结构矿物学特征, 矿物学报, (3), 235(1992))
|
25 |
ZHANG Yanhong, Study on Preparation Methods and Performance of Nano-reinforced PTFE Materials, Master thesis, Huazhong University of Science and Technology(2006)
|
|
(张雁鸿, 纳米颗粒增强PTFE材料的制备方法及其性能研究, 硕士学位论文, 华中科技大学(2006))
doi: 10.7666/d.d044514
|
26 |
JIAN Xuezhen, The study on mechanical properties and friction and wear properties of filler PTFE composities, Master degree thesis, School of Material Science and Engineering Shanghai Jiao Tong University, 40(2013)
|
|
(见雪珍, 填充聚四氟乙烯复合材料的力学性能和摩擦磨损性能研究, 硕士学位论文, 上海交通大学材料科学与工程学院, 40(2013))
|
27 |
TIAN Hua, XIE Xudong, SONG Xiwen, The research on mechanical and tribological properties of TiO2 modified PTFE composites, Journal of Inner Mongolia University of Science and Technology, 29(4), 334(2010)
|
|
(田华, 解旭东, 宋希文, TiO2改性PTFE复合材料力学与摩擦性能的研究, 内蒙古科技大学学报, 29(4), 334(2010))
doi: 10.3969/j.issn.2095-2295.2010.04.010
|
28 |
GU Chunyan, HE Chunxia, Frictional and Mechanical properties of PTFE composites filled with powered fiber. Engineering Plastics Applications, 37(6), 15(2009)
|
|
(顾春艳, 何春霞, 粉状纤维增强PTFE复合材料的力学与摩擦磨损性能, 工程塑料应用, 37(6), 15(2009))
doi: 10.3969/j.issn.1001-3539.2009.06.004
|
29 |
ZHENG Jing, HUANG Yi, ZHOU Zhongrong, Research of relationship between microstructure and tribological properties of ename, 2008 National Youth Conference on Tribology and Surface Protection(2008)
|
|
(郑靖, 黄毅, 周仲荣, 人牙釉质微结构与其宏观摩擦学特性的关系研究, 2008全国青年摩擦学与表面保护学术会议(2008))
|
30 |
LUO Hua, Relationship between the wear resistance of hard rock and basic mechanical parameters of rock, West-China Exploration Engineering, 21(7), 166(2009)
|
|
(罗华, 某隧道硬岩岩石耐磨性与岩石基本力学指标的关系, 西部探矿工程, 21(7), 166(2009))
doi: 10.3969/j.issn.1004-5716.2009.07.060
|
31 |
GAO Pan, KOU Kaichang, ZHANG Dongna, SHI Hailin, ZHUO Longhai, Effect of oriented drawing on properties and structure of BaSO4 filled PTFE composites, China Plastics, (12), 76(2012)
|
|
(高攀, 寇开昌, 张冬娜, 史海林, 卓龙海, 定向拉伸对PTFE/BaSO4复合材料性能和结构的影响, 中国塑料, (12), 76(2012))
|
32 |
ZHENG Zhenchao, KOU Kaichang, ZHANG Dongna, HOU Mei, Study on creep behavior nd crystallization of POB filled PTFE blends, China Plastics, (7), 52(2013)
|
|
(郑振超, 寇开昌, 张冬娜, 侯梅, 聚四氟乙烯/聚苯酯共混物的蠕变及结晶性能研究, 中国塑料, (7), 52(2013))
|
33 |
S. Ye, X. Zeng, F. Tan, Q. Fan, Research on the tribological performance of Cr2O3 filled with bronze‐based PTFE composites, Journal of Applied Polymer Science, 131(22), 547(2014)
|
34 |
XIANG Donghu, XI Bo, ZHU Yabo, A study on the friction and wear properties of PTFE composites filled with carbon fiber and carbon micro-coils, Journal of Huaiyin Institute of Technology, 19(5), 4(2010)
|
|
(项东虎, 席博, 朱亚波, 碳纤维增强PTFE复合材料的摩擦磨损性能研究, 淮阴工学院学报, 19(5), 4(2010))
doi: 10.3969/j.issn.1009-7961.2010.05.002
|
35 |
H. Unal, A. Mimaroglu, U. Kadıoglu, H. Ekiz, Sliding friction and wear behaviour of polytetrafluoroethylene and its composites under dry conditions, Materials and Design, 25(3), 239(2004)
doi: 10.1016/j.matdes.2003.10.009
|
36 |
J. G. Xu, H. B. Yan, D. G. Gu, Friction and wear behavior of polytetrafluoroethene composites filled with Ti3SiC2 , Materials and Design, 61(9), 270(2014)
|
37 |
YU Xiaolin, Research on precision grinding mechanism and surface evalution of SiCp/Al composities with high volume fraction, Doctor’s dissertation, School of Mechanical Engineering Shenyang University of Technology, 32(2012)
|
|
(于晓琳, 高体积分数SiCp/Al复合材料精密磨削机理及表面评价, 博士学位论文, 沈阳工业大学机械制造及其自动化, 32(2012))
|
38 |
KANG Kejia, DU Sanming, ZHANG Yongzhen, ZHANG Zhiyuan, A summary of study on friction and modification of PTFE composites, Lubrication Engineering, 37(6), 99(2012)
|
|
(康克家, 杜三明, 张永振, 张智源. PTFE复合材料摩擦及改性研究综述, 润滑与密封, 37(6), 99(2012))
doi: 10.3969/j.issn.0254-0150.2012.06.023
|
39 |
ZHU Changlin, CHEN Yue, DU Sanming, FENG Xianjuan, ZHANG Yongzhen, Tribological research process of modified PTFE, Engineering Plastics Applications, 39(6), 92(2011)
|
|
(朱长岭, 陈跃, 杜三明, 逢显娟, 张永振. 改性聚四氟乙烯摩擦学研究进展, 工程塑料应用, 39(6), 92(2011))
doi: 10.3969/j.issn.1001-3539.2011.06.023
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|