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Chinese Journal of Materials Research  2015, Vol. 29 Issue (11): 814-820    DOI: 10.11901/1005.3093.2015.148
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Synthesis of a New Melamine-urea-formaldehyde Resin —Preparation of MUF with Degradated Liquid of Soy-Protein and Concentrated Formaldehyde
Zhigang WU1,2,Xuedong XI2,Ming CAO3,Hui WANG2,Hong LEI2,Bengang ZHANG2,Guanben DU2,**()
1. College of Matericals Science and Technology, Beijing Forestry University, Beijing 650224, China
2. Wood Adhesives and Glued Products Key Laboratory of Yunnan Province, Southwest Forestry University, Kunming 650224, China
3. College of Materials Science and Engineering, Nanjing Forestry University, Nanjing 210037, China
Cite this article: 

Zhigang WU,Xuedong XI,Ming CAO,Hui WANG,Hong LEI,Bengang ZHANG,Guanben DU. Synthesis of a New Melamine-urea-formaldehyde Resin —Preparation of MUF with Degradated Liquid of Soy-Protein and Concentrated Formaldehyde. Chinese Journal of Materials Research, 2015, 29(11): 814-820.

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Abstract  

A new melamine-urea-formaldehyde (MUF) resin was prepared with concentrated formaldehyde and degradated liquid of soy-protein as raw materials . The molecular structure and thermal mechanical properties of MUF resin were characterized by 13C-NMR, FT-IR and DMA. The prepared MUF resins were used as bonding material to fabricate particleboards and then their bonding strength and modulus of rupture(MOR)as well as free formaldehyde content were also examined. The results show that with the MUF resin synthesized merely with concentrated formaldehyde (hereinafter named MUF resin-F), the bonding strength and MOR of the fabricated particleboard increased by 25% and 64%, and the free formaldehyde content decreased by 52%; however, with the MUF resin synthesized jointly with concentrated formaldehyde and degradated liquid of soy-protein (herinafter named MUF resin-FP), the bonding strength and MOR of the fabricated particleboard increased by 48% and 97% respectively, and the free formaldehyde content decreased by 56%. The FT-IR results indicated that the degradated liquid of soy-protein did react with MUF. 13C-NMR and DMA results indicated that the MUF resin-F has high amount of ether bond and high condensation degree, high initial strength and low thermal stability; in the contrast, the MUF resin-FP has high condensation degree and high amount of methylene bridge bond, which can offset the instability induced by the fracture and rearrangement of ether bonds. In sum, the newly synthesized MUF resin-FP possesses good thermal mechanical properties, high strength and low free formaldehyde content.

Key words:  organic polymer materials      MUF      high concentration formaldehyde      soy-protein      structure characteristics      thermal mechanical properties     
Received:  22 March 2015     
Fund: *Supported by National 12th Five Years-sciences Supporting Proposal No. 2012BAD24B03, Yunnan Provincial Fund Project No.2014Y318 and Special Fund for Forestry Scientific Research in the Public Welfare No. 201304505.

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2015.148     OR     https://www.cjmr.org/EN/Y2015/V29/I11/814

Resins Viscosity /mPas Solid content /% Free formaldehyde /% Density /gcm-3 Bonding strength /MPa MOR /MPa
MUF0 72 57.7 0.136 0.73 0.87±0.12 14.8
HMUF0 410 67.0 0.066 0.73 1.09±0.14 24.3
S1HMUF 740 60.6 0.065 0.77 1.23±0.04 25.8
S2HMUF 835 67.4 0.060 0.76 1.29±0.09 29.2
S3HMUF 812 66.0 0.083 0.73 1.21±0.16 28.8
Table 1  Performance of resin
Fig.1  13C-NMR spectrum of sample MUF0
Fig.2  13C-NMR spectrum of sample HMUF0
Table 2  13C-NMR main peak assignment and percentage values for various methylenic carbons of fomaldehyde portions of melamine-urea-formaldehyde resin
Fig.3  13C-NMR spectrum of sample S2HMUF
Fig.4  FT-IR results of MUF0 and S2MUF adhesive, (a) HMUF0, (b) MUF0, (c) S2HMUF
Fig.5  DMA results of MUF0 and SMUF2
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