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材料研究学报  2024, Vol. 38 Issue (4): 248-256    DOI: 10.11901/1005.3093.2023.273
  研究论文 本期目录 | 过刊浏览 |
一种含Re/Ru镍基单晶合金的蠕变行为及其机理
田淞文1, 刘丽荣2, 田素贵2()
1.沈阳三迪度维科技开发有限公司 沈阳 110270
2.沈阳工业大学材料科学与工程学院 沈阳 110870
Creep Behavior and Mechanism of a Re/Ru-containing Nickel-based Single Crystal Superalloy
TIAN Songwen1, LIU Lirong2, TIAN Sugui2()
1.Shenyang 3D-Dowell Science & Technology Co. Ltd., Shenyang 110270, China
2.Department of Materials, Shenyang University of Technology, Shenyang 110870, China
引用本文:

田淞文, 刘丽荣, 田素贵. 一种含Re/Ru镍基单晶合金的蠕变行为及其机理[J]. 材料研究学报, 2024, 38(4): 248-256.
Songwen TIAN, Lirong LIU, Sugui TIAN. Creep Behavior and Mechanism of a Re/Ru-containing Nickel-based Single Crystal Superalloy[J]. Chinese Journal of Materials Research, 2024, 38(4): 248-256.

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摘要: 

针对含Re/Ru单晶合金共晶组织中的高熔点元素和高推重比发动机材料的高承温能力等问题,研究了固溶温度和组织演化对其高温蠕变行为的影响。结果表明,在1328℃固溶处理的合金中仍存在粒状残余共晶,在1332℃固溶处理可将其消除,使合金在1100℃/140 MPa的蠕变寿命由321 h延长到476 h。在蠕变初期的合金中γ′相转变为N-型筏状组织,在蠕变后期位错剪切进入γ′相形成的位错锁,可抑制位错运动,使合金的蠕变抗力提高。但是高应变速率下位错的交替滑移使筏状γ′相扭折和形成亚晶,可降低合金的蠕变抗力,特别是筏状γ′相转变成“类块状”形态的逆向组织演化提高了应变速率,是合金高温蠕变较后期间的变形和损伤特征。其中,合金在1140℃寿命的大幅度降低,归因于γ′相的溶解使其尺寸减小和体积分数降低。

关键词 金属材料镍基单晶合金Re/Ru固溶温度蠕变损伤逆向组织演化    
Abstract

The effect of solution temperature and the relevant microstructure evolution on the creep behavior of a Re/Ru-containing nickel-based single crystal alloy was assessed, aiming to reveal the effect of the addition of high metlting point elements on the performance of the alloy. The results show that the residual eutectic is still persisted in the inter-dendritic region of the alloy after solution treated at 1328oC; after the residual eutectic was eliminated by solution treated at 1332oC, the creep lifetime of alloy may be enhanced from 321 h to 476 h at 1100oC/140 MPa. The γ′ phase in the alloy was changed into rafted structure in the primary period of creep. In the late creep period, although the formed dislocation locks in γ′ rafts may impede the dislocations movement to enhance the creep resistance of the alloy, the alternated gliding of dislocations causes the tortuosity of γ/γ′ rafts to form sub-grains, which in turn may reduce the strength and creep resistance of the alloy. Especially, the reversed microstructure evolution of the rafted γ′ phase transformed into the block-like configuration may accelerate the strain rate of the alloy until fracture, which is thought to be the deformed and damaged features of the alloy in the later creep period. While the cause of the creep lifetime at 1140oC being decreased to a great extent is attributed to the γ′ phase dissolved to diminish its size and volume fraction.

Key wordsmetallic materials    single crystal Ni-based alloy    Re/Ru    solution temperature    creep damage    reversed evolution of microstructure
收稿日期: 2023-05-30     
ZTFLH:  TG132.3  
基金资助:国家自然科学基金(51271125)
通讯作者: 田素贵,教授,tiansugui2003@163.com,研究方向为高温合金的组织与性能
Corresponding author: TIAN Sugui, Tel: (024)25494089, E-mail: tiansugui2003@163.com
作者简介: 田淞文,男,1988年生,本科
AlCrCoTa + W + MoReRuNi
Nominal6.03.06.016.04.53.0Bal.
True5.832.786.0515.64.382.85
表1  实验用合金的化学成分
图1  选取的热处理工艺
图2  不同工艺处理合金经1100℃/140 MPa测定的蠕变曲线
图3  施加140 MPa压力下,在不同温度测定的蠕变曲线
图4  经工艺1热处理后合金中残留的粒状共晶组织
图5  经工艺2热处理后合金的组织
图6  合金经1100℃/140 MPa蠕变5 h后的组织
图7  在1100℃/140 MPa蠕变期间合金的组织随蠕变时间的变化
图8  样品在1100℃/140 MPa和1140℃/140 MPa条件下蠕变断裂后不同位置的γ′相形貌
图9  合金在1100℃ /140 MPa条件下蠕变断裂后γ′相内的位错组态
图10  合金在1100℃/140 MPa条件下蠕变476 h断裂后的组织结构
图11  倾斜筏状γ′相熔断过程的示意图
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