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Chinese Journal of Materials Research  2014, Vol. 28 Issue (6): 401-406    DOI: 10.11901/1005.3093.2013.857
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Preparation and Characterization of Nano Melamine Cyanurate and Its Application in Phenolic Foam
Zhengzhou WANG1,2,**(),Shaohong XU2,Lifei HU2
1. Key Laboratory Advanced Civil Engineering Materials, Ministry of Education, Tongji University, Shanghai 200092
2. School of Materials Science and Engineering, Tongji University, Shanghai 200092
Cite this article: 

Zhengzhou WANG,Shaohong XU,Lifei HU. Preparation and Characterization of Nano Melamine Cyanurate and Its Application in Phenolic Foam. Chinese Journal of Materials Research, 2014, 28(6): 401-406.

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Abstract  

Nano melamine cyanurate (NMC) was synthesized by a solvothermal method, and characterized by FTIR, XRD and SEM. The effect of solvents, surfactants, reaction-temperature and -time on the particle size of the product were investigated. NMC can be only obtained by using distilled water as a solvent, and of which the average particle size (APZ) is 106 nm. When sodium dodecyl sulfate and cetyl trimethyl ammonium bromide were used as surfactants, the APZ of the product is almost the same (about 100 nm). While nonylphenol polyoxyethylene ether was used, the APZ reaches up to 3.1 μm. The suitable reaction temperature and time for the preparation of NMC are 150℃ and 1-3 h respectively. Moreover, as toughening agent, the effect of both NMC and micro MC (MMC) on the performance of the toughened phenolic foam was investigated, and it was found that NMC is more effective rather than MMC in improving limiting oxygen index and flexural strength of the toughened foam.

Key words:  organic polymer materials      material synthesis      nano melamine phosphate      solvothermal method      phenolic foam     
Received:  13 November 2013     
Fund: *Supported by the National Natural Science Foundation Nos. 21174106 & U1205114/L11.

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2013.857     OR     https://www.cjmr.org/EN/Y2014/V28/I6/401

Sample code PF resin PEG /phr n-pentane /phr Curing agent /phr Tween 80 /phr MMC/phr NMC/phr
PF 100 0 8 9 5 0 0
PFP 100 5 8 9 5 0 0
PFPMMC 100 5 8 9 5 3 0
PFPNMC 100 5 8 9 5 0 3
Table 1  Formulations of PF and toughened PF foams
Fig.1  Structure of melamine cyanurate
Fig.2  FTIR of cyanuric acid, melamine and NMC
Fig.3  XRD of MMC and NMC
Fig.4  SEM of NMC
Fig.5  Particle size distribution of the product synthesized in different solvents
Fig.6  Particle size distribution of the product synthesized using different surfactants, (A) CTAB; (B) SDS; (C) NP
Fig.7  Particle size distribution of the product synthesized at different temperatures
Fig.8  Particle size distribution of the product synthesized at different hours, (A) 1 h; (B) 3 h; (C) 5 h
Sample code Flexural strength /kPa LOI /% UL-94 rating
PF 75 39.2 V-0
PFP 96 32.5 V-0
PFPMMC 99 37.5 V-0
PFPNMC 110 38.6 V-0
Table 2  Flame retardant and mechanical properties of PF and toughened PF foams
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