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Chinese Journal of Materials Research  2015, Vol. 29 Issue (4): 315-320    DOI: 10.11901/1005.3093.2014.397
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Characterization of Powders of Ceria-Zirconia Solid Solution Synthesized with Additives of Polymer-net Gel
Yihang FANG1,Mengxian ZHANG1,Xianrui ZHAO1,Zhigang LI1,Huanping WANG2,**(),Weiping CHEN1
1. Zhejiang Provincial Key Laboratory for Cutting Tools, Taizhou University, Taizhou 318000, China
2. College of Materials Science and Engineering, China Jiliang University, Hangzhou 310018, China
Cite this article: 

Yihang FANG,Mengxian ZHANG,Xianrui ZHAO,Zhigang LI,Huanping WANG,Weiping CHEN. Characterization of Powders of Ceria-Zirconia Solid Solution Synthesized with Additives of Polymer-net Gel. Chinese Journal of Materials Research, 2015, 29(4): 315-320.

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Abstract  

Powders of ceria-zirconia solid solution were prepared by using different molar ratio of Ce(NO3)46H2O and Zr(NO3)45H2O as raw materials and appropriate additives of C3H5NO, C7H10N2O2 and (NH4)2S2O8 as polymer -net gel. The influence of the polymer-net gel on the preparation process and the effect of Ce/Zr ratio on the properties of the powders of ceria-zirconia solid solution were investigated respectively. The results show that the additives of polymer are beneficial not only to the separation of the particulates of ceria-zirconia solid solution due to the formation of a three-dimensional network of the polymer-net gel, but also to the formation of nanoporous powders of ceria-zirconia solid solution due to the burn away of polymer during the subsequent calcinations. The powders of ceria-zirconia solid solution with particle size 10-20 nm could be prepared when the mass ratio of C3H5NO and C7H10N2O2 was 5: 1, the dissolvability of mixed solute was 0.04 mol/L and an appropriate heat treatment process was adopted. XRD analysis revealed that the ceria-zirconia solid solutions with molar ratio of Ce/Zr in a range of 3: 7-5: 5 present tetragonal crystallographic structure, while those in a range of 6: 4-7: 3 present cubic structure respectively; their lattice constant decreased with the increasing Zr+ content. N2 adsorption isotherm showed that the ceria-zirconia solid solution with Ce/Zr molar ratio of 6: 4 exhibited excellent features: specific surface area of 120 m2g-1; aperture of 8.12 nm; pore volume of 0.22 cm3/g. SEM images showed that the ceria-zirconia solid solution powders have an alveolate-like network structure.

Key words:  organic polymer materials      ceria-zirconia solid solution      polymer-network gel      ratio of Ce/Zr      specific surface area     
Received:  30 July 2014     
Fund: *Supported by the Zhejiang Provincial Key Laboratory for Cutting Tools Foundation No.ZD201309.

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2014.397     OR     https://www.cjmr.org/EN/Y2015/V29/I4/315

Influence Proportion Gelation Particle diameter / nm
The proportion of monomers and network agents 3∶1 Extremely viscous solution 30~50
4∶1 viscous solution 20~30
5∶1 Uniform and stable gel 10~20
6∶1 A small amount of water on the surface of the gel 20~40
7∶1 A large amount of water on the surface of the gel 40~60
Table 1  Effect of the mass ration of monomer and net agent on the gel and the average particle size
Influence Proportion Gelation Particle diameter/nm
Mixed solute solubility (mol/L) 0.01 Transparent and stable gel 10~20
0.02 Transparent and stable gel 10~20
0.04 Light blue and stable gel 10~20
0.06 Milky white and stable gel 30~40
0.08 White and stable gel 50~60
Table 2  effect of the solubility of mixed solute on the gel and the average particle size
Fig.1  DTA-TG curve of ceria-zirconia solid solution by polymer-net gels
Fig.2  XRD patterns of different mole ration of ceria-zirconia solid solution
Sample Ratio of Ce/Zr Positions of peaks in XRD patterns (o) Lattice constants (nm)
a c
CZ 73 7/3 28.81 33.79 48.45 57.34 0.532 /
CZ 64 6/4 29.16 33.49 48.70 57.50 0.531 /
CZ 55 5/5 29.32 33.79 48.90 57.73 0.525 0.530
CZ 46 4/6 29.41 33.98 48.92 58.14 0.524 0.529
CZ 37 3/7 29.66 34.12 49.10 58.37 0.521 0.524
Table 3  Positions of peaks in XRD patterns and lattice constants
Sample Ratio of Ce/Zr D (nm) Scal (m2g-1) SBET (m2g-1) Mean pore size(nm) Pore volume (cm3g-1)
CZ 73 7/3 8.6 100.7 113.2 7.53 0.19
CZ 64 6/4 6.5 134.7 120.5 8.12 0.22
CZ 55 5/5 8.0 110.9 102.3 6.76 0.18
CZ 46 4/6 9.3 97.0 83.5 5.32 0.14
CZ 37 3/7 9.1 101.7 91.7 5.74 0.15
Table 4  Effect of surface area and pore structure with different mole ration
Fig.3  SEM photographs of ceria-zirconia solid solution
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