|
|
Influence of Particle Size Control of Cementite on Hardness of GCr15 Bearing Steel |
LIU Jing1, LI Yunjie1, QIN Yu2( ), LI Linlin1( ) |
1.State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China 2.Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China |
|
Cite this article:
LIU Jing, LI Yunjie, QIN Yu, LI Linlin. Influence of Particle Size Control of Cementite on Hardness of GCr15 Bearing Steel. Chinese Journal of Materials Research, 2025, 39(7): 521-532.
|
Abstract By spheroiding the GCr15 bearing steel with quenching, high-temperature tempering, secondary quenching and low-temperature tempering, the associated evolution mechanism of the microstructure, especially the coarsening of carbides, and its correlation with hardness was investigated here. The results show that after austenitization at 930 oC followed by water/oil quenching and subsequent high-temperature tempering at 700 oC for spheroidization, the cementite particulates continuously coarsened and their size became more uniform as the time of high-temperature tempering time (6, 12, 24, 48 h) increased. The coarsening of spheroidal cementite followed the Ostwald ripening theory. After the secondary quenching (holding at 840 oC for 10 min) and low-temperature tempering (holding at 160 oC for 2 h), part of the cementite dissolved and its content decreased. Due to the dissolving and coarsening of cementite during the austenitization process in the two-phase region, the average size of the cementite was increased compared to that just after the spheroiding. The simple and efficient quenching and high-temperature tempering processes have achieved spheroidization and size control of the cementite. Longer high-temperature tempering time during the spheroidization process resulted in more large cementite particles, nevertheless, more of which could retain for a longer period during the secondary quenching and low-temperature tempering process. This led to a larger average size of the cementite, and at the same time, the lower carbon content in the austenite made it easier to transform into martensite. The increase of carbide size and spacing weakened the hardening effect, while the increase in martensite content could alleviate the decrease in hardness. The hardness of the spheroidized structure and of the secondary quenching and tempering structure basically met the hardness requirements of GCr15 bearing steel. These research can provide a credible reference for the design of the microstructure and properties, as well as the process design of GCr15 bearing steel.
|
Received: 15 October 2024
|
|
Fund: National Natural Science Foundation of China(52101158);National Natural Science Foundation of China(52371101) |
Corresponding Authors:
QIN Yu, Tel: (0816)2490543, E-mail: yuqin0081@163.com; LI Linlin, Tel: (024)83686917, E-mail: lill@ral.neu.edu.cn
|
[1] |
Zhang Z, Lan P, Wang P, et al. Semi-macrosegregation and carbide banding in high-carbon chromium bearing steels: Characteristics, evolution, and control [J]. J. Mater. Res. Technol., 2023, 27: 3517
|
[2] |
Wang K, Hu F, Zhou W, et al. Research status and development trend of bearing steel [J]. China Metall., 2020, 30(9): 119
|
|
王 坤, 胡 锋, 周 雯 等. 轴承钢研究现状及发展趋势 [J]. 中国冶金, 2020, 30(9): 119
|
[3] |
Li N, Cui C X, Zhao Y Q, et al. Structure and properties of GCr15 modified by multiphase ceramic nanoparticles/Fe-C composite inoculants [J]. Mat. Sci. Eng., 2018, 738A: 63
|
[4] |
Li Y Z, Liu S F, Xue T, et al. Comparison of wear behavior of GCr15 bearing steel prepared by selective laser melting (SLM) and electron beam melting (EBM) [J]. Mater. Lett., 2021, 305: 130726
|
[5] |
Fu J W. Microstructure and corrosion behavior of hot-rolled GCr15 bearing steel [J]. Appl. Phys., 2016, 122A(4) : 416
|
[6] |
Zhang F C, Yang Z N. Development of and perspective on high-performance nanostructured bainitic bearing steel [J]. Engineering, 2019, 5(2): 319
|
[7] |
Bhadeshia H K D H. Steels for bearings [J]. Prog. Mater. Sci., 2012, 57(2): 268
|
[8] |
Zhao X Y, Zhao X M, Dong C Y, et al. Effect of prior microstructures on cementite dissolution behavior during subcritical annealing of high carbon steels [J]. Met. Mater. Int., 2022, 28: 1315
|
[9] |
Yang H B, Wang Y M, Luo L, et al. Ostwald growth of carbides in cyclic annealing process of GCr15 bearing steel [J]. Adv. Mat. Res., 2011, 374-377: 1805
|
[10] |
Nagao A, Hayashi K, Oi K, et al. Refinement of cementite in high strength steel plates by rapid heating and tempering [J]. Mater. Sci. Forum., 2007, 539-543: 4720
|
[11] |
Revilla C, López B, Rodriguez-Ibabe J M. Carbide size refinement by controlling the heating rate during induction tempering in a low alloy steel [J]. Mater. Des., 2014, 62: 296
|
[12] |
Qin Y M, Li Y G, Zhang M, et al. Effect of refined cementite on nanostructured bainitic bearing steel [J]. China Metall., 2020, 30(9): 104
|
|
秦羽满, 李艳国, 张 明 等. 细化渗碳体对高碳纳米贝氏体轴承钢的影响 [J]. 中国冶金, 2020, 30(9): 104
doi: 10.13228/j.boyuan.issn1006-9356.20200290
|
[13] |
Zeng Y Q. Spheroidizing treatment and austenitizing research of GCr15 bearing steel [D]. Shanghai: Shanghai Jiao Tong University, 2015
|
|
曾伊琪. GCr15轴承钢球化处理工艺及其奥氏体化研究 [D]. 上海: 上海交通大学, 2015
|
[14] |
Ghanbariha M, Farvizi M, Ataie S A, et al. Effect of YSZ particle size and content on microstructure, mechanical and tribological properties of (CoCrFeNiAl)1- x (YSZ) x high entropy alloy composites [J]. Met. Mater. Int., 2024, 30(9): 2523
|
[15] |
Kumar K R, Mohanasundaram K M, Arumaikkannu G, et al. Effect of particle size on mechanical properties and tribological behaviour of aluminium/fly ash composites [J]. Sci. Eng. Compos. Mater., 2012, 19(3): 247
|
[16] |
Saha D C, Biro E, Gerlich A P, et al. Effects of tempering mode on the structural changes of martensite [J]. Mat. Sci. Eng., 2016, 673A: 467
|
[17] |
Nam W J, Bae C M. Coarsening behavior of cementite particles at a subcritical temperature in a medium carbon steel [J]. Scr. Mater., 1999, 41(3): 313
|
[18] |
Su S R, Song R B, Chen C, et al. The novel process of spheroidizing-critical annealing used to optimize the properties of carburized steel and its effect on hardening mechanism of quenching and tempering [J]. Mater. Sci. Eng., 2019, 765A: 138322
|
[19] |
Liu Z H, Li Y H, Liu Y, et al. Carbide evolution behavior of GCr15 bearing steel during aging process [J]. Chin. J. Mater. Res., 2024, 38(2): 130
doi: 10.11901/1005.3093.2023.169
|
|
刘震寰, 李勇翰, 刘 洋 等. GCr15轴承钢时效过程碳化物的演化行为 [J]. 材料研究学报, 2024, 38(2): 130
doi: 10.11901/1005.3093.2023.169
|
[20] |
Tanaka M, Choi C S. The effects of carbon contents and MS temperatures on the hardness of martensitic Fe-Ni-C alloys [J]. Trans. Iron Steel Inst. Jpn., 1972, 12: 16
|
[21] |
Ge L L, Zhu J W, Liu Y N. Investigation on spheroidized microstructure of 1.41%C ultra-high carbon steel after quenching and high tempering treatment [J]. Ordnance Mater. Sci. Eng., 2010, 33(1): 9
|
|
葛利玲, 朱杰武, 柳永宁. 1.41%C超高碳钢淬火高温回火球化组织的研究 [J]. 兵器材料科学与工程, 2010, 33(1): 9
|
[22] |
Qin Y, Mayweg D, Tung P Y, et al. Mechanism of cementite decomposition in 100Cr6 bearing steels during high pressure torsion [J]. Acta Mater., 2020, 201: 79
doi: 10.1016/j.actamat.2020.09.069
|
[23] |
Cui Z Q, Qin Y C. Metallography and Heat Treatment [M]. 2nd ed. Beijing: China Machine Press, 2007: 179
|
|
崔忠圻, 覃耀春. 金属学与热处理 [M]. 2版. 北京: 机械工业出版社, 2007: 179
|
[24] |
Cao Y J, Sun J Q, Ma F, et al. Effect of the microstructure and residual stress on tribological behavior of induction hardened GCr15 steel [J]. Tribol. Int., 2017, 115: 108
|
[25] |
Baldan A. Review progress in Ostwald ripening theories and their applications to nickel-base superalloys Part I: Ostwald ripening theories [J]. J. Mater. Sci., 2002, 37: 2171
|
[26] |
Wu Z F, Liu C, Zhou F. The effect of volume fraction of secondary phase on Ostwald ripening in two phase system [J]. Powder Metall. Ind., 2016, 26(5): 43
|
|
吴志方, 刘 超, 周 帆. 两相体系中第二相体积分数对其Ostwald熟化的影响 [J]. 粉末冶金工业, 2016, 26(5): 43
|
[27] |
Lifshitz I M, Slyozov V V. The kinetics of precipitation from supersaturated solid solutions [J]. J. Phys. Chem. Solids, 1961, 19: 35
|
[28] |
Wagner C. Theorie der alterung von niederschlägen durch umlösen (Ostwald‐Reifung) [J]. Zei. Elektrochem. Ber. Bunsen. Physikal, Chem., 1961, 65(7-8): 581
|
[29] |
Ardell A J. The effect of volume fraction on particle coarsening: theoretical considerations [J]. Acta Metall., 1972, 20(1): 61
|
[30] |
Brailsford A D, Wynblatt P. The dependence of Ostwald ripening kinetics on particle volume fraction [J]. Acta Metall., 1979, 27(3): 489
|
[31] |
Davies C K L, Nash P, Stevens R N. The effect of volume fraction of precipitate on Ostwald ripening [J]. Acta Metall., 1980, 28(2): 179
|
[32] |
Tsumuraya K, Miyata Y. Coarsening models incorporating both diffusion geometry and volume fraction of particles [J]. Acta Metall., 1983, 31(3): 437
|
[33] |
Marqusee J A, Ross J. Kinetics of phase transitions: theory of Ostwald ripening [J]. J. Chem. Phys., 1983, 79(1): 373
|
[34] |
Tokuyama M, Kawazaki K. Statistical-mechanical theory of coarsening of spherical droplets [J]. Physica, 1984, 123A(2-3) : 386
|
[35] |
Voorhees P W, Glicksman M E. Ostwald ripening during liquid phase sintering-effect of volume fraction on coarsening kinetics [J]. Metall. Trans., 1984, 15A(6) : 1081
|
[36] |
Enomoto Y, Tokuyama M, Kawasaki K. Finite volume fraction effects on Ostwald ripening [J]. Acta Metall., 1986, 34(11): 2119
|
[37] |
Yao J H, Elder K R, Guo H, et al. Theory and simulation of Ostwald ripening [J]. Phys. Rev., 1993, 47B(21) : 14110
|
[38] |
Zhang J L, Guo Q Y, Liu Y C, et al. Effect of cold rolling and first precipitates on the coarsening behavior of γ″-phases in Inconel 718 alloy [J]. Int. J. Miner. Metall. Mater., 2016, 23: 1087
|
[39] |
Theska F, Stanojevic A, Oberwinkler B, et al. On conventional versus direct ageing of Alloy 718 [J]. Acta Mater., 2018, 156: 116
|
[40] |
Seyhan I, Ratke L, Bender W, et al. Ostwald ripening of solid-liquid Pb-Sn dispersions [J]. Metall. Mater. Trans., 1996, 27A(9) : 2470
|
[41] |
Wu Z F, Zeng M Q, Ouyang L Z, et al. Ostwald ripening of Pb nanocrystalline phase in mechanically milled Al-Pb alloys and the influence of Cu additive [J]. Scr. Mater., 2005, 53(5): 529
|
[42] |
Song W W, Choi P P, Inden G, et al. On the spheroidized carbide dissolution and elemental partitioning in high carbon bearing steel 100Cr6 [J]. Metall. Mater. Trans., 2014, 45A(2) : 595
|
[43] |
Liu Z K, Ågren J. Morphology of cementite decomposition in an Fe-Cr-C alloy [J]. Metall. Trans. A., 1991, 22(8): 1753
|
[44] |
Epp J, Surm H, Kessler O, et al. In situ X-ray phase analysis and computer simulation of carbide dissolution of ball bearing steel at different austenitizing temperatures [J]. Acta Mater., 2007, 55(17): 5959
|
[45] |
Jeong D H, Erb U, Aust K T, et al. The relationship between hardness and abrasive wear resistance of electrodeposited nanocrystalline Ni-Pcoatings [J]. Scr. Mater., 2003, 48(8): 1067
|
No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|