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材料研究学报  2026, Vol. 40 Issue (2): 92-98    DOI: 10.11901/1005.3093.2025.049
  研究论文 本期目录 | 过刊浏览 |
DZ411合金的高温循环加载变形特征和寿命预测
智一恒, 周彤彤, 赵杰(), 曹铁山(), 程从前
大连理工大学材料科学与工程学院 大连 116024
Deformation Characteristics and Life Prediction of DZ411 Alloy under High Temperature Cyclic Loading
ZHI Yiheng, ZHOU Tongtong, ZHAO Jie(), CAO Tieshan(), CHENG Congqian
School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
引用本文:

智一恒, 周彤彤, 赵杰, 曹铁山, 程从前. DZ411合金的高温循环加载变形特征和寿命预测[J]. 材料研究学报, 2026, 40(2): 92-98.
Yiheng ZHI, Tongtong ZHOU, Jie ZHAO, Tieshan CAO, Congqian CHENG. Deformation Characteristics and Life Prediction of DZ411 Alloy under High Temperature Cyclic Loading[J]. Chinese Journal of Materials Research, 2026, 40(2): 92-98.

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摘要: 

在不同温度和应力水平下对DZ411定向凝固镍基高温合金进行应力控制的循环加载实验并用光学显微镜观察其微观形貌,研究了这种合金高温循环加载的变形行为并预测其寿命。结果表明:在恒载荷和循环载荷条件下,这种合金的断裂寿命(tr)和最小应变速率(ε˙min)符合Monkman-Grant方程并可较好地拟合在同一数据带上。随着实验温度、应力幅值、平均应力的降低,DZ411的断裂时间增加和内部损伤加剧。这种合金的最小应变速率和平均应力服从幂律关系,根据平均应力(σm)和应力幅值(σa)对断裂寿命的综合作用和(σeq=σmγσmax1-γ, γ = 0.1)修正等效应力并使用Larson-Miller参数法(Pσeq=TC+lgtr)对其在不同加载条件下的断裂寿命进行归一化处理预测了断裂寿命。

关键词 有色金属及其合金高温循环变形特征寿命预测DZ411定向凝固镍基高温合金    
Abstract

In order to study the deformation behavior of a directionally solidified nickel based high-temperature alloy DZ411 by cyclic loads (20-380 MPa) at temperatures (1173-1223 K) was studied via electronic creep testing machine, optical microscopy and electron field emission scanning electron microscopy etc. Meanwhile a model of the fracture life of the alloy was also established and compared with the test results. The results show that under constant and cyclic loads, the fracture life (tr) and minimum strain rate (ε˙min) of the alloy both conform to the Monkman-Grant equation and can be fitted well on the same data set. As the test temperature, stress amplitude, and average stress decrease, the fracture time increases and the internal damage of the alloy intensifies. The minimum strain rate and average stress of the alloy follow a power-law relationship, but considering the comprehensive effect of the average stress (σm) and stress amplitude (σa) on the fracture life in cyclic testing, the equivalent stress may be corrected according to (σeq=σmγσmax1-γ, γ = 0.1), and the Larson-Miller parameter method (Pσeq=TC+lgtr) is used to normalize the fracture life by different loading conditions, thus achieving life prediction by various temperature and loading conditions.

Key wordsnonferrous metals and their alloys    high temperature cycle    deformation characteristics    life prediction    DZ411 directionally solidified nickel based high-temperature alloy
收稿日期: 2025-01-20     
ZTFLH:  TG146.15  
基金资助:航空发动机及燃气轮机基础科学中心项目(P2021-A-IV-001-001);船用燃气轮机基础研究项目(MGT2023001);国家自然科学基金(51901035)
通讯作者: 赵 杰,教授,jiezhao@dlut.edu.cn,研究方向为高温材料与强度;
曹铁山,副教授,tieshan@dlut.edu.cn,研究方向为金属材料高温形变、相变方面
Corresponding author: ZHAO Jie, Tel: (0411)84709076, E-mail: jiezhao@dlut.edu.cn;
CAO Tieshan, Tel: 13354054601, E-mail: tieshan@dlut.edu.cn
作者简介: 智一恒,男,2000年生,硕士
Temperature / KLoading rate/ MPa·s-1Stress amplitude / MPaMean stress / MPa
11739.6130200
150180
1203130200
1223

0

130

200

150

130200
130250
150230
表1  高温循环加载实验参数
图1  在T = 1223 K, σm = 250 MPa, σa = 130 MPa循环加载条件下的变形曲线
图2  DZ411合金在高温循环加载过程中的应变/应变速率-时间曲线
图3  DZ411合金在恒载荷与循环载荷条件下寿命与最小应变速率的关系
图4  在不同加载条件下DZ411合金在平行于柱状晶生长方向的近断口处的金相形貌
图5  不同加载条件下DZ411合金的断口形貌
图6  不同温度和应力幅值下寿命与平均应力的双对数关系
图7  不同温度下拟合系数R2与应力修正系数γ的关系示意图
图8  不同温度和应力幅值下寿命与等效应力的双对数关系
图9  用Larson-Miller参数法对不同加载条件下DZ411合金的蠕变寿命进行归一化和寿命预测
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