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材料研究学报  2026, Vol. 40 Issue (1): 48-58    DOI: 10.11901/1005.3093.2025.191
  研究论文 本期目录 | 过刊浏览 |
制粉工艺对新型镍基ODS合金组织和性能的影响
魏佳雨1,2, 王敬忠1(), 翟亚中2, 朱瑞2, 车洪艳2()
1.西安建筑科技大学冶金工程学院 西安 710055
2.钢铁研究总院有限公司 北京 100081
Effect of Powdering Technology on Microstructure and Properties of New Nickel-based ODS Alloy
WEI Jiayu1,2, WANG Jingzhong1(), ZHAI Yazhong2, ZHU Rui2, CHE Hongyan2()
1.School of Metallurgy Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, China
2.Central Iron & Steel Research Institute Co., Ltd., Beijing 100081, China
引用本文:

魏佳雨, 王敬忠, 翟亚中, 朱瑞, 车洪艳. 制粉工艺对新型镍基ODS合金组织和性能的影响[J]. 材料研究学报, 2026, 40(1): 48-58.
Jiayu WEI, Jingzhong WANG, Yazhong ZHAI, Rui ZHU, Hongyan CHE. Effect of Powdering Technology on Microstructure and Properties of New Nickel-based ODS Alloy[J]. Chinese Journal of Materials Research, 2026, 40(1): 48-58.

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摘要: 

在MA754合金中添加W、Mo、Zr等组元并优化Y2O3的含量,将其制备成气雾化粉末和机械合金化粉末。分别以这两种粉末为原料用“热等静压(HIP)+锻造+热处理”工艺制备两种新型镍基ODS合金,对比研究制粉工艺对其各工艺阶段的微观组织和拉伸性能的影响。结果表明,用机械合金化制备的MA4合金与M1合金相比,Y-Zr-Al-O和Y-Al-O中的纳米氧化物更加弥散均匀,MA4合金HIP态的组织其致密性优于用气雾化制备的M1合金。锻造后,MA4合金中第二相颗粒的尺寸比M1合金更细小且分布更均匀,对晶界钉扎增强能良好地抑制晶粒长大。固溶处理和固溶+时效处理使MA4合金的强度略有降低,但是延伸率大幅度提高。与M1合金相比,各工艺阶段MA4合金的强度均优于M1合金,而且固溶和固溶+时效后前者比后者的抗拉和屈服强度提高的比例增大。由锻态、固溶态到固溶+时效态,MA4合金的抗拉强度比M1合金分别高13.7%、13.1%和19.9%,屈服强度分别高24.1%、30.8%和59.0%;MA4合金的延伸率低或略比M1合金的低,固溶+时效处理后仅比M1合金低12.9%,但是MA4合金的硬度比M1合金的高。时效处理后MA4合金的组织均匀性良好,而M1合金的晶粒异常长大使其组织不均匀,这是其力学性能变化的原因。结果表明,机械合金化更适于制备镍基ODS合金。

关键词 金属材料粉末冶金机械合金化热等静压    
Abstract

Herein, the composition of ODS MA754 alloy was recomposed by adding alloying elements such as W, Mo, Zr, and optimizing the content of Y2O3, then, two novel types of alloy powders with the same composition but different oxygen contents of low (M1) and high (MA4) were respectively prepared via melting-atomization method or mechanical alloying method. Next, two novel nickel-based ODS alloys, namely M1- and MA4-alloy, were prepared with these two powders as raw material, respectively, via a “hot isostatic pressing + forging + heat treatment” process. Meanwhile, the influence of the powdering techniques on the microstructure and tensile properties of the acquired alloys at different processing stages was assessed. The results showed that the MA4 alloy presents a microstructure with much uniformly dispersed nanoscale oxides like Y-Zr-Al-O and Y-Al-O compared to that of the M1 alloy. The density of the HIPed MA4 alloy is also superior to that of the M1 alloy. After forging, the second-phase particles in the MA4 alloy are finer and more evenly distributed, their role in pinning grain boundaries and inhibiting grain growth is strengthened. Solid solution treatment and solid solution + aging treatment slightly reduce the strength of the MA4 alloy but significantly increase its elongation after fracture. Compared to the M1 alloy, the strength of the MA4 alloy at all processing stages is superior. Moreover, as the solution treatment and solution treatment + aging processes are implemented, the increment in tensile and yield strength of the former is higher than the latter. The MA4 alloys acquired at the forged state, solution-treated state, and the solution + aging state, their tensile strength is 13.7%, 13.1%, and 19.9% higher, while the yield strength is 24.1%, 30.8%, and 59.0% higher, respectively, rather than those of M1 alloys. The post-fracture elongation of the MA4 alloy is lower than that of the M1 alloy to a certain extent. The MA4 alloy obtained by the solution + aging treatment stage, their post-fracture elongation was reduced to only 12.9% of the M1 alloy. Additionally, the hardness of the MA4 alloy is generally higher than that of the M1 alloy. After aging treatment, the MA4 alloy exhibits good microstructural uniformity, whereas the M1 alloy experiences abnormal grain growth, leading to microstructural inhomogeneity, which accounts for the variation in its mechanical properties. It follows that mechanical alloying is more suitable for preparing nickel-based ODS alloys.

Key wordsmetallic materials    powder metallurgy    mechanical alloying    hot isostatic pressing
收稿日期: 2025-06-05     
ZTFLH:  TF123  
基金资助:钢铁研究总院有限公司特殊钢研究院自主投入研发专项(22T61140);Special Steel Research Institute of the Steel Research Institute Co., Ltd., Independent Investment R & D Project(22T61140)
通讯作者: 车洪艳,正高级工程师,chehongyan@nercast.com,研究方向为粉末冶金;
王敬忠,副教授,wzjxjd2003@sina.com,研究方向为耐热钢及合金
Corresponding author: CHE Hongyan, Tel: 18901263291, E-mail: chehongyan@nercast.com;
WANG Jingzhong, Tel: 13096935056, E-mail: wzjxjd2003@sina.com
作者简介: 魏佳雨,女,2000年生,硕士生
DesignationCCrMoTiAlFeWYZrNbNONi
M10.045-0.05517.152.00.50.31.504.00.90.15< 0.010< 0.0050.01Bal.
MA40.045-0.05517.152.00.50.31.504.01.00.15< 0.010< 0.0050.52Bal
表1  合金粉末的化学成分
图1  M1和MA4合金粉末的形貌及其粒径分布
图2  M1和MA4合金粉末表面的SEM照片
PointCrWMoFeYZrTiAlONi
117.26.11.61.61.50.80.20.4-Bal.
215.24.41.41.81.0-0.30.82.4Bal.
316.8-1.21.52.19.40.40.62.6Bal.
416.97.11.11.51.1-0.41.2-Bal.
表2  粉末表面析出物的EDS结果
图3  M1和MA4合金粉末截面的SEM照片和元素分布
图4  HIP态镍基合金的显微组织
图5  1140 ℃锻造态镍基合金的显微组织
图6  锻造态M1合金的TEM照片
图7  锻态MA4合金的TEM照片
图8  固溶和固溶+时效处理合金的金相组织
图9  M1和MA4合金1100 ℃固溶10 h的SEM照片
图10  M1和MA4合金的室温拉伸性能
图11  锻态M1和MA4合金的室温拉伸断口形貌
图12  M1和MA4合金的硬度
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