WS2 增强纳米微量润滑与前刀面织构协同调控车削Inconel 718的界面摩擦学行为

doi:10.11901/1005.3093.2026.179

材料研究学报

2026, Vol. 40

Issue (10): 769-780 DOI: 10.11901/1005.3093.2026.179

研究论文

本期目录 | 过刊浏览

WS₂ 增强纳米微量润滑与前刀面织构协同调控车削Inconel 718的界面摩擦学行为

刘寒露¹, 张高峰², 姜胜强¹(

), 邓阳²

^1.湘潭大学机械工程与力学学院湘潭 411105
^2.长沙学院机电工程学院长沙 410022

Synergistic Control of Tool-chip Tribology in Turning Inconel 718 via WS₂-enhanced Nano-MQL and Rake-face Micro-textures

LIU Hanlu¹, ZHANG Gaofeng², JIANG Shengqiang¹(

), DENG Yang²

^1.School of Mechanical Engineering and Mechanics, Xiangtan University, Xiangtan 411105, China
^2.School of Mechanical and Electrical Engineering, Changsha University, Changsha 410022, China

引用本文:

刘寒露, 张高峰, 姜胜强, 邓阳. WS₂ 增强纳米微量润滑与前刀面织构协同调控车削Inconel 718的界面摩擦学行为[J]. 材料研究学报, 2026, 40(10): 769-780.
Hanlu LIU, Gaofeng ZHANG, Shengqiang JIANG, Yang DENG. Synergistic Control of Tool-chip Tribology in Turning Inconel 718 via WS₂-enhanced Nano-MQL and Rake-face Micro-textures[J]. Chinese Journal of Materials Research, 2026, 40(10): 769-780.

全文: PDF(12414 KB) HTML

摘要:

设计了4种前刀面织构刀具：垂直沟槽(VT)、平行沟槽(PT)、45°沟槽(45T)及方形凹坑阵列(DT)，并以无织构刀具(NT)为对照，在微量润滑(MQL)与纳米微量润滑(NMQL)条件下以三种切削速度开展车削试验。结果表明，主切削力随切削速度呈先降后升趋势，且V_c = 80 m/min时切削载荷整体最低；在该切削速度下，VT、PT、DT与45T的主切削力较NT分别降低9.12%、7.63%、5.21%与3.51%。切削温度随切削速度升高而增加，但织构与润滑介质均表现出显著降温作用；在MQL与NMQL条件下，织构刀具相对NT的降温幅度分别为8.8%~14.5%和11.4%~18.0%，其中VT的降温效果最为显著。根据对刀具前/后刀面磨损形貌表征，NMQL条件下前刀面黏着、剥离程度减轻，且NVT的后刀面最大磨损宽度(VB_max)最小，仅为NNT的60.99%。开放式沟槽织构与WS₂增强NMQL具有显著的协同减摩抗磨作用。该协同作用能够降低刀具—切屑界面的等效摩擦水平并改善切削变形条件，从而减弱热积累并抑制刀具磨损扩展，最终改善Inconel 718车削过程中的界面摩擦学环境与刀具服役状态。

关键词 ：材料合成与加工工艺, Inconel 718, 织构刀具, 纳米微量润滑(NMQL), 二硫化钨(WS₂)

Abstract：

To address the severe interfacial adhesion, high cutting temperatures, and rapid tool wear encountered during the machining of the nickel-based superalloy Inconel 718, four rake-face micro-textured tools were designed in this study: grooves perpendicular to the cutting edge (VT), grooves parallel to the cutting edge (PT), grooves oriented at 45° (45T), and a square-dimple array (DT). An untextured tool (NT) was employed as the reference. Turning experiments were conducted under minimum quantity lubrication (MQL) and nano-minimum quantity lubrication (NMQL) conditions at three cutting speeds. The results indicate that the main cutting force initially decreased and then increased with increasing cutting speed, and the overall cutting load reached a minimum at V_c = 80 m/min. At this cutting speed, the main cutting forces of VT, PT, DT, and 45T were 9.12%, 7.63%, 5.21%, and 3.51% lower than those of NT, respectively, thereby confirming the effectiveness of rake-face textures in reducing cutting loads. Furthermore, the cutting temperature increased with cutting speed; however, both surface textures and lubricants significantly reduced the cutting temperature. Under MQL and NMQL conditions, the temperature reduction of textured tools relative to NT ranged from 8.8% to 14.5% and from 11.4% to 18.0%, respectively, with VT showing the most pronounced cooling effect. Based on the wear characterization of the rake and flank faces, rake-face adhesion and spalling were effectively mitigated under NMQL, and the maximum flank wear width (VB_max) of NVT was the smallest, with a value of only 60.99% of that of NNT. Overall, open-groove textures combined with WS₂-enhanced NMQL demonstrated a pronounced synergistic anti-friction and anti-wear effect. This synergy reduced the apparent level of interfacial friction and improved the cutting deformation conditions, thereby alleviating heat accumulation and suppressing tool wear propagation. Ultimately, this enhanced the interfacial tribological environment and the tool service conditions during turning of Inconel 718.

Key words： synthesizing and processing technics Inconel 718 micro-textured tool nano-minimum quantity lubrication (NMQL) tungsten disulfide (WS₂)

收稿日期: 2026-04-15

ZTFLH:

TG506.7

基金资助:国家自然科学基金(52275406);湖南省研究生科研创新项目(LXBZZ2024118)

通讯作者: 姜胜强，教授，jsqcx@xtu.edu.cn，研究方向为难加工脆性材料加工、散体材料输送、离散元及其应用及机械产品设计等

Corresponding author: JIANG Shengqiang, Tel: 15074817558, E-mail: jsqcx@xtu.edu.cn

作者简介: 刘寒露，男，1988年生，博士生

	服务

	把本文推荐给朋友
	加入引用管理器
	E-mail Alert
	RSS
	作者相关文章
	刘寒露
	张高峰
	姜胜强
	邓阳
44.8K

链接本文:

https://www.cjmr.org/CN/10.11901/1005.3093.2026.179 或 https://www.cjmr.org/CN/Y2026/V40/I10/769

图1 织构刀具前刀面织构布置示意图

图2 织构区域三维表面形貌及深度表征

图3 织构刀具前刀面织构区域实物照片

表1 Inconel 718化学成分

表2 切削参数、刀具几何角度与MQL/NMQL喷雾设置

图4 不同润滑环境下的切削润滑示意图

表3 织构类型与润滑方式的测试矩阵

图5 热电偶安装位置与VBmax测量示意图

图6 各刀具在MQL与NMQL条件下、不同切削速度时的主切削力与进给力对比

图7 不同切削速度下MQL与NMQL条件下的切削温度-时间曲线

图8 Vc = 80 m/min条件下VT刀具在MQL与NMQL工况下的表征摩擦系数μapp随时间变化曲线

图9 Vc = 80 m/min条件下不同织构刀具在MQL与NMQL工况下的前刀面磨损形貌对比(SEM)

图10 NMQL条件下不同刀具的后刀面磨损形貌及最大磨损宽度VBmax对比(SEM，Vc = 80 m/min)

[1]	Ezugwu E O. Key improvements in the machining of difficult-to-cut aerospace superalloys [J]. Int. J. Mach. Tools Manuf., 2005, 45(12-13): 1353 doi: 10.1016/j.ijmachtools.2005.02.003
[2]	Paturi U M R, Darshini B V, Reddy N S. Progress of machinability on the machining of Inconel 718: a comprehensive review on the perception of cleaner machining [J]. Clean. Eng. Technol., 2021, 5: 100323
[3]	Liu Z Q, Zhao Y Y, Wang B, et al. Prediction and conditioning of surface integrity for cutting difficult-to-machine metallic materials [J]. China Mech. Eng., 2026, 37(3): 509
[3]	刘战强, 赵永耀, 王兵等. 难加工金属材料切削表面完整性预测与调控 [J]. 中国机械工程, 2026, 37(3): 509
[4]	Hao Z P, Gao D, Fan Y H, et al. New observations on tool wear mechanism in dry machining Inconel718 [J]. Int. J. Mach. Tools Manuf., 2011, 51(12): 973 doi: 10.1016/j.ijmachtools.2011.08.018
[5]	Devillez A, Le Coz G, Dominiak S, et al. Dry machining of Inconel 718, workpiece surface integrity [J]. J. Mater. Process. Technol., 2011, 211(10): 1590 doi: 10.1016/j.jmatprotec.2011.04.011
[6]	Weinert K, Inasaki I, Sutherland J W, et al. Dry machining and minimum quantity lubrication [J]. CIRP Ann., 2004, 53(2): 511 doi: 10.1016/S0007-8506(07)60027-4
[7]	Sheng R, Liu J X, Yan X, et al. Research progress on the application of minimum quantity lubrication in machining [J]. Manuf. Technol. Mach. Tool, 2025, (1): 86
[7]	盛锐, 刘纪新, 颜旭等. 微量润滑在机械加工中的应用研究进展 [J]. 制造技术与机床, 2025, (1): 86
[8]	Sharma A K, Tiwari A K, Dixit A R. Effects of minimum quantity lubrication (MQL) in machining processes using conventional and nanofluid based cutting fluids: a comprehensive review [J]. J. Clean. Prod., 2016, 127: 1 doi: 10.1016/j.jclepro.2016.03.146
[9]	Wang X M, Li C H, Yang M, et al. Research progress on the physical mechanism of minimum quantity lubrication machining with nano-biolubricants [J]. J. Mech. Eng., 2024, 60(9): 286 doi: 10.3901/JME.2024.09.286
[9]	王晓铭, 李长河, 杨敏等. 纳米生物润滑剂微量润滑加工物理机制研究进展 [J]. 机械工程学报, 2024, 60(9): 286
[10]	Xu W H, Li C H, Zhang Y B, et al. Research progress and application of electrostatic atomization minimum quantity lubrication [J]. J. Mech. Eng., 2023, 59(7): 110
[10]	许文昊, 李长河, 张彦彬等. 静电雾化微量润滑研究进展与应用 [J]. 机械工程学报, 2023, 59(7): 110
[11]	Chinchanikar S, Kore S S, Hujare P. A review on nanofluids in minimum quantity lubrication machining [J]. J. Manuf. Process., 2021, 68: 56 doi: 10.1016/j.jmapro.2021.05.028
[12]	Hegab H, Kishawy H A. Towards sustainable machining of Inconel 718 using nano-fluid minimum quantity lubrication [J]. J. Manuf. Mater. Process., 2018, 2(3): 50 doi: 10.3390/jmmp2030050
[13]	Bai X F, Li C H, Dong L, et al. Lubrication performance evaluation of Al₂O₃/SiO₂ mixed nanofluid for minimum quantity lubrication in milling [J]. Manuf. Technol. Mach. Tool, 2024, (10): 29
[13]	柏秀芳, 李长河, 董兰等. Al₂O₃/SiO₂混合纳米流体微量润滑铣削润滑性能评价 [J]. 制造技术与机床, 2024, (10): 29
[14]	Zhang Y B, Li C H, Jia D Z, et al. Experimental evaluation of the workpiece surface quality of MoS₂/CNT nanofluid for minimal quantity lubrication in grinding [J]. J. Mech. Eng., 2018, 54(1): 161
[14]	张彦彬, 李长河, 贾东洲等. MoS₂/CNTs混合纳米流体微量润滑磨削加工表面质量试验评价 [J]. 机械工程学报, 2018, 54(1): 161 doi: 10.3901/JME.2018.01.161
[15]	Wang D X, Zhang Y, Jiang J L, et al. Tribological mechanism on the grinding interface of nickel-base superalloy under minimum quantity lubrication with ionic liquid and palm oil based nanofluids [J]. J. Mech. Eng., 2024, 60(19): 159
[15]	王德祥, 张宇, 江京亮等. 离子液基和棕榈油基纳米流体在镍基高温合金微量润滑磨削界面的摩擦学机理研究 [J]. 机械工程学报, 2024, 60(19): 159
[16]	Zhang Y, Wang D X, Guo F, et al. Molecular dynamics study on tribological mechanism of spherical nanoparticles on nickel-based alloy grinding interfaces under Nanofluid MQL [J]. China Mech. Eng., 2024, 35(3): 445
[16]	张宇, 王德祥, 郭峰等. 球形纳米颗粒在镍基合金纳米流体微量润滑磨削界面摩擦学机制的分子动力学研究 [J]. 中国机械工程, 2024, 35(3): 445
[17]	Gong L, Bertolini R, Ghiotti A, et al. Sustainable turning of Inconel 718 nickel alloy using MQL strategy based on graphene nanofluids [J]. Int. J. Adv. Manuf. Technol., 2020, 108: 3159 doi: 10.1007/s00170-020-05626-x
[18]	Paturi U M R, Venkatesh S, Narala S K R, et al. Measurement and Analysis of Surface Roughness in WS₂ Solid Lubricant Assisted Minimum Quantity Lubrication (MQL) Turning of Inconel 718 [J]. Procedia CIRP, 2016, 40: 116
[19]	Liang X, Liu Z, Wang B, et al. Friction behaviors in the metal cutting process: state of the art and future perspectives [J]. Int. J. Extreme Manuf., 2023, 5(1): 012002
[20]	Guo J, Wang X Y, Zhao Y, et al. Recent progress on fabrication technologies and machining performance of textured cutting tools [J]. J. Mech. Eng., 2021, 57(13): 172 doi: 10.3901/JME.2021.13.172
[20]	郭江, 王兴宇, 赵勇等. 微织构刀具制备技术及加工性能研究新进展 [J]. 机械工程学报, 2021, 57(13): 172
[21]	Yang S C, Han P, Tong X, et al. Research on tool mesoscopic geometric feature forming technology and its function [J]. J. Mech. Eng., 2024, 60(5): 317
[21]	杨树财, 韩佩, 佟欣等. 刀具介观几何特征成形技术及其作用研究 [J]. 机械工程学报, 2024, 60(5): 317
[22]	Ma J, Zhang M J, Liu Q, et al. A review of the research progress of bionic cutting tools [J]. J. Mech. Eng., 2022, 58(13): 261 doi: 10.3901/JME.2022.13.261
[22]	马晶, 张明鉴, 刘强等. 仿生刀具研究进展综述 [J]. 机械工程学报, 2022, 58(13): 261
[23]	Obikawa T, Kamio A, Takaoka H, et al. Micro-texture at the coated tool face for high performance cutting [J]. Int. J. Mach. Tools Manuf., 2011, 51(12): 966 doi: 10.1016/j.ijmachtools.2011.08.013
[24]	Gupta M K, Song Q H, Liu Z Q, et al. Tribological behavior of textured tools in sustainable turning of nickel based super alloy [J]. Tribol. Int., 2021, 155: 106775 doi: 10.1016/j.triboint.2020.106775
[25]	Sivaiah P, Kumar G V A, Singh M M, et al. Effect of novel hybrid texture tool on turning process performance in MQL machining of Inconel 718 superalloy [J]. Mater. Manuf. Process., 2020, 35(1): 79
[26]	Fernández L P, Urbikain G, Plaza S, et al. Enhancement of ceramic tool behaviour with textured grooves during machining of Inconel 718 [J]. Int. J. Adv. Manuf. Technol., 2024, 134: 2955 doi: 10.1007/s00170-024-14222-2
[27]	Pei H J, Zhang C Y, Huo Y H, et al. Effect of micro-texture/hybrid nanofluid synergistic MQL on the turning Inconel 718 [J]. Manuf. Technol. Mach. Tool, 2025, (6): 60
[27]	裴宏杰, 张晨阳, 霍宇航等. 微织构/混合纳米流体协同微量润滑对车削Inconel 718的影响 [J]. 制造技术与机床, 2025, (6): 60
[28]	Zhu D W, Liu S, Zhang Y K. Simulation study of cutting Inconel 718 alloy with micro textured tools [J]. J. Shanghai Univ. Eng. Sci., 2025, 39(2): 209
[28]	朱大伟, 刘胜, 张烨锴. 微织构刀具切削Inconel 718合金的仿真研究 [J]. 上海工程技术大学学报, 2025, 39(2): 209
[29]	Rajurkar A, Chinchanikar S. Investigations on homothetic and hybrid micro-textured tools during turning Inconel-718 [J]. Mater. Manuf. Process., 2024, 39(4): 529 doi: 10.1080/10426914.2023.2236188
[30]	Wang Y, Huang S R, Zhang J, et al. Evaluation of machining performance of tungsten steel using graphene nanofluid minimum quantity lubrication grinding [J]. Manuf. Technol. Mach. Tool, 2024, (12): 120
[30]	王勇, 黄世瑞, 张晶等. 石墨烯纳米流体微量润滑磨削钨钢的加工性能评价 [J]. 制造技术与机床, 2024, (12): 120
[31]	Li C H, Zhang Y B, Yang M. Thermodynamic Mechanism of Nanofluid Minimum Quantity Lubrication Grinding [M]. Beijing: Science Press, 2019
[31]	李长河, 张彦彬, 杨敏. 纳米流体微量润滑磨削热力学作用机理 [M]. 北京: 科学出版社, 2019
[32]	Xi J S, Luo C, Jiao Z H, et al. Research on machining performance of low-temperature minimum quantity lubrication in turning of K403 cast superalloy [J]. Manuf. Technol. Mach. Tool, 2025, (9): 88
[32]	奚军生, 罗成, 焦振华等. K403铸造高温合金低温微量润滑车削加工性能研究 [J]. 制造技术与机床, 2025, (9): 88
[33]	Jia D Z, Li C H, Zhang Y B, et al. Grinding performance and surface morphology evaluation of titanium alloy using electric traction bio micro lubricant [J]. J. Mech. Eng., 2022, 58(5): 198
[33]	贾东洲, 李长河, 张彦彬等. 钛合金生物润滑剂电牵引磨削性能及表面形貌评价 [J]. 机械工程学报, 2022, 58(5): 198 doi: 10.3901/JME.2022.05.198
[34]	Wang X M, Zhang J C, Wang X P, et al. Temperature field model and verification of titanium alloy grinding under different cooling conditions [J]. China Mech. Eng., 2021, 32(5): 572
[34]	王晓铭, 张建超, 王绪平等. 不同冷却工况下的磨削钛合金温度场模型及验证 [J]. 中国机械工程, 2021, 32(5): 572
[35]	Kesriklioglu S, Pfefferkorn F E. Real time temperature measurement with embedded thin-film thermocouples in milling [J]. Procedia CIRP, 2018, 77: 618 doi: 10.1016/j.procir.2018.08.193
[36]	Li J D, Tao B, Huang S W, et al. Cutting tools embedded with thin film thermocouples vertically to the rake face for temperature measurement [J]. Sens. Actuators, 2019, 296A: 392
[37]	Rahman M, Seah W K H, Teo T T. The machinability of Inconel 718 [J]. J. Mater. Process. Technol., 1997, 63(1-3): 199 doi: 10.1016/S0924-0136(96)02624-6
[38]	Merchant M E. Mechanics of the metal cutting process. I. Orthogonal cutting and a type 2 chip [J]. J. Appl. Phys., 1945, 16(5): 267
[39]	Qiu T, Yan L, Wang F Z, et al. Research advances of Rehbinder effect in material removal process [J]. China Surf. Eng., 2024, 37(1): 59
[39]	邱天, 言兰, 王福增等. 材料去除过程中Rehbinder效应的研究进展 [J]. 中国表面工程, 2024, 37(1): 59
[40]	Zheng J Q, Liu C F, Zhu X D, et al. Research progress of grinding technology with minimum quantity lubrication [J]. J. Liaoning Petrochem. Univ., 2023, 43(4): 84
[40]	郑嘉琦, 刘长福, 朱晓丹等. 微量润滑磨削加工技术研究进展 [J]. 辽宁石油化工大学学报, 2023, 43(4): 84

[1]	曹意, 李静, 熊良银, 刘实, 张春华. Ti含量对奥氏体15Cr-ODS合金硬度的影响[J]. 材料研究学报, 2026, 40(4): 295-304.
[2]	代宇航, 王月苗, 白英伯, 张瑞, 张伟红, 周子荐, 陶稀鹏, 崔传勇. GH4151高强镍基高温合金的热压缩变形[J]. 材料研究学报, 2026, 40(3): 169-178.
[3]	刘俏君, 周键, 张航飞, 黄魁. PPy-GO共沉积改性阴离子交换膜的制备和性能[J]. 材料研究学报, 2026, 40(3): 225-233.
[4]	段玉, 王倩, 刘宏臣, 车远军, 石磊, 白慧娟. 油页岩灰基磁性分子筛的制备及其对亚甲基蓝的吸附性能[J]. 材料研究学报, 2025, 39(6): 463-473.
[5]	赵勇, 刘腾远, 贾春妮, 杨朕聃, 陈响军, 王培, 李殿中. 冷拉拔钢丝横截面应变不均匀性的晶体塑性研究[J]. 材料研究学报, 2024, 38(2): 81-91.
[6]	赵云梅, 赵洪泽, 吴杰, 田晓生, 徐磊. 热处理对粉末冶金Inconel 718合金TIG焊接的组织和性能的影响[J]. 材料研究学报, 2023, 37(3): 184-192.
[7]	闫福照, 李静, 熊良银, 刘实. FeCr-ODS铁素体合金的氧化+粉锻工艺制备及其微观结构[J]. 材料研究学报, 2022, 36(6): 461-470.
[8]	周海涛, 侯湘武, 汪彦博, 肖旅, 袁勇, 孙京丽. 高Nb-TiAl合金的高温变形行为及其板材的性能[J]. 材料研究学报, 2022, 36(6): 471-480.
[9]	夏傲, 赵晨鹏, 曾啸雄, 韩曰鹏, 谈国强. B掺杂MnO₂的制备及其电化学性能[J]. 材料研究学报, 2021, 35(1): 36-44.
[10]	王永鹏, 贾治豪, 刘梦竹. 二维CdO纳米棒的制备及其用于葡萄糖传感器的可行性[J]. 材料研究学报, 2021, 35(1): 53-58.
[11]	蔡国栋, 程西云, 王典. FDM型3D打印316L不锈钢试样和La对析出物形貌和分布的影响[J]. 材料研究学报, 2020, 34(8): 635-640.
[12]	谢礼兰, 杨冬升, 凌静. 高容量锂电池负极材料TiNb₂O₇的合成及其机理[J]. 材料研究学报, 2020, 34(5): 385-391.
[13]	马炜杰,杨西荣,罗雷,刘晓燕,郝凤凤. 复合形变超细晶纯钛的动态再结晶模型[J]. 材料研究学报, 2020, 34(3): 217-224.
[14]	姜巨福, 王迎, 肖冠菲, 邓腾, 刘英泽, 张颖. 变质细化和热处理对挤压铸造成形A356铝合金构件性能的影响[J]. 材料研究学报, 2020, 34(12): 881-891.
[15]	杨占鑫, 吴琼, 任奕桥, 屈凯凯, 张哲豪, 仲为礼, 范广宁, 齐国超. 宏量制备层状Ti₃C₂及其超级电容的性能[J]. 材料研究学报, 2020, 34(11): 861-867.

Viewed

Full text

Abstract

Cited

Shared

Discussed