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Chinese Journal of Materials Research  2014, Vol. 28 Issue (12): 934-941    DOI: 10.11901/1005.3093.2014.427
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Influence of Nano-Cr2O3 on Corrosion Resistance of Epoxy Coatings
Wei SUN1,Guilai YIN2,Fuchun LIU1,**(),Nan TANG2,Enhou HAN1,Junbiao WAN2,Jingwei DENG2
1. Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016
2. State Grid Jiangxi Electric Power Research Institute, Nanchang 330096
Cite this article: 

Wei SUN,Guilai YIN,Fuchun LIU,Nan TANG,Enhou HAN,Junbiao WAN,Jingwei DENG. Influence of Nano-Cr2O3 on Corrosion Resistance of Epoxy Coatings. Chinese Journal of Materials Research, 2014, 28(12): 934-941.

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Abstract  

Spherical Cr2O3 nanoparticles of 10-20 nm in diameter were prepared by combustion method. Then the effect of Cr2O3 particles addition on the corrosion resistance of epoxy coatings applied on hot-dip galvanized steel sheet was investigated by electrochemical impedance spectroscopy (EIS) and salt-spray tests. The results show that the addition of Cr2O3 particles can significantly enhance the corrosion resistance of epoxy coatings, because the addition of Cr2O3 particles results in decreasing the porosity and increasing the physical shielding function of the coatings. And Cr3+ may react with Zn2+ and OH- in the corrosive medium, produce insoluble ZnCr2O4 barrier film.

Key words:  materials failure and protection      nanoparticles      epoxy coating      power transmission and electric transmission and transformation equipment      anticorrosive materials     
Received:  18 August 2014     
Fund: *Supported by State Grid Practical Project No.521820130014.

URL: 

https://www.cjmr.org/EN/10.11901/1005.3093.2014.427     OR     https://www.cjmr.org/EN/Y2014/V28/I12/934

Fig.1  XRD spectrum of Cr2O3 particles
Fig.2  TEM image of Cr2O3 particles
Fig.3  Coated panels after salt spray tests for 2000 h, (a) Z0, (b) Z1, (c) Z3, (d) Z5
Fig.4  SEM images of the scribe sections of coated panels after 2000 h salt spray tests, (a) Z0, (b) Z1, (c) Z3, (d) Z5
Fig.5  EDX diagrams of the scribe sections of coated panels after salt spray tests (a) Z0, (b) Z1, (c) Z3, (d) Z5
Fig.6  Bode plots for the different content of Nano-Cr2O3 coatings affter different immersing times in3.5%NaCl solution, (a) Z0, (b) Z1 (c) Z3, (d) Z5
Fig.7  EEC models for the coatings at different immersion stages, (a) equivalent circuit for the intact coating has one time constant, (b) equivalent circuit for the coating have two-time constant
Fig.8  Changes of the coating resistance and capacitance during immersion
Fig.9  Change of water absorption of the coatings with immersion time
  
Fig.11  XRD spectrum of the interface of coating and hot dip galvanizing
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