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材料研究学报  2026, Vol. 40 Issue (3): 169-178    DOI: 10.11901/1005.3093.2025.128
  研究论文 本期目录 | 过刊浏览 |
GH4151高强镍基高温合金的热压缩变形
代宇航, 王月苗, 白英伯, 张瑞(), 张伟红, 周子荐, 陶稀鹏, 崔传勇
中国科学院金属研究所 师昌绪先进材料创新中心 沈阳 110016
Hot Deformation Behavior and Microstructure Evolution of GH4151 High-strength Nickel-based Superalloy Under Thermal Compression
DAI Yuhang, WANG Yuemiao, BAI Yingbo, ZHANG Rui(), ZHANG Weihong, ZHOU Zijian, TAO Xipeng, CUI Chuanyong
Shi -changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

代宇航, 王月苗, 白英伯, 张瑞, 张伟红, 周子荐, 陶稀鹏, 崔传勇. GH4151高强镍基高温合金的热压缩变形[J]. 材料研究学报, 2026, 40(3): 169-178.
Yuhang DAI, Yuemiao WANG, Yingbo BAI, Rui ZHANG, Weihong ZHANG, Zijian ZHOU, Xipeng TAO, Chuanyong CUI. Hot Deformation Behavior and Microstructure Evolution of GH4151 High-strength Nickel-based Superalloy Under Thermal Compression[J]. Chinese Journal of Materials Research, 2026, 40(3): 169-178.

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摘要: 

进行新一代高强镍基高温合金GH4151的热模拟压缩实验(1120~1200 ℃,0.001~1 s-1)研究其热变形和组织演化。结果表明,在亚固溶区(1120~1160 ℃)进行低应变速率的热压缩变形能促进动态再结晶(DRX)细化晶粒,高应变速率的热压缩因位错累积抑制了再结晶;在过固溶区(1180~1200 ℃) γ'相完全溶解,所有应变速率的热压缩都使完全再结晶发生,随着变形温度的提高和应变速率的降低晶粒尺寸显著增大。弥散分布的MC碳化物钉扎晶界,使组织的均匀性提高。这些研究结果,为优化GH4151合金的热加工参数提供理论依据,有助于避免异常晶粒长大或初熔缺陷,提高其在航空涡轮盘等部位的服役可靠性。

关键词 : 材料合成与加工工艺,  镍基高温合金,  热变形,  组织演化,  高强    
Abstract:

The hot deformation behavior and microstructure evolution of the high-strength nickel-based superalloy GH4151 were systematically studied by isothermal compression test in temperature range from 1120 °C to 1200 °C, by strain rate between 0.001 and 0.1 s-1. Results indicate that at sub-solvus temperatures (1120-1160 °C), low strain rates promote dynamic recrystallization (DRX) and grain refinement, whereas high strain rates suppress DRX due to dislocation accumulation. Whereas, at super-solvus temperatures (1180-1200 °C), the γ′ phase was completely dissolved, and during the thermal compression within the applied strain rate range the alloy underwent complete DRX, and the grain size increases significantly with the rising temperature and decreasing strain rate. Due to the effective pinning effect of the dispersed MC carbides to the grain boundaries, resulting in the enhancement of microstructural uniformity of the alloy. These findings provide meaningful reference for optimizing hot working parameters of GH4151 superalloy to prevent abnormal grain growth or initial melting defects, thereby enhancing its service reliability.

Key words: synthesizing and processing technics for materials    nickel-based superalloy    hot deformation    microstructure evolution    high strength
收稿日期: 2025-04-01     
ZTFLH:  TG113  
基金资助:国家科技重大专项(J2019-VI-0006-0120);国家科技重大专项(2024ZD0600600);国家科技重大专项(2024ZD0600500);辽宁省科技重大专项(2024JH1/11700037);中科院先导C类专项(XDC0140000);中国科学院青年创新促进会(2023202);辽宁省自然科学基金(2023-MS-024)
通讯作者: 张瑞,研究员,rzhang@imr.ac.cn,研究方向为高品质变形高温合金设计与制造
Corresponding author: ZHANG Rui, Tel: 18540171193, E-mail: rzhang@imr.ac.cn
作者简介: 代宇航,男,2000年生,硕士生
图1  GH4151合金的初始组织
图2  GH4151合金的热平衡相图
图3  不同条件下GH4151合金的宏观热变形试样
图4  不同应变速率下GH4151合金的真应力-应变曲线
图5  亚固溶温度区间GH4151合金的变形组织
图6  在过固溶温度区间热压缩后GH4151合金的变形组织
图7  在1120 ℃不同应变速率下变形试样的KAM图
图8  在应变速率为0.1 s-1不同温度下变形试样的KAM图
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