Quench sensitivity relative to exfoliation corrosion of 7085 aluminum alloy plate was investigated by means of end-quench test, corrosion immersion test, scanning electron microscopy(SEM), transmission electron microscopy (TEM). The results show that the resistance to exfoliation corrosion of 7085 aluminum alloy plate decreased with quench rate decreasing, from EA to EB and the maximum corrosion depth from 135 μm increasing to 315 μm, there is a liner relation between the corrosion depth and the logarithm of quench rate. With decrease of quench rate, the size of η equilibrium phase at grain boundaries increased, wider precipitate free zone near grain boundaries and some equilibrium η phase precipitate at sub-grain are primarily responsible for quench sensitivity relative to exfoliation corrosion.
Effect of normalizing temperature on the microstructure and mechanical properties of a martensitic heat resistant steel with high contents of silicon, chromium and carbon was investigated. It was found that carbides in the steel dissolved greatly above 980℃, additional expansion occurred on the thermal dilation curve and two forms of Cr23C6 were decorated along the lath boundaries after tempering. When normalized at 1030-1100℃, large size Cr23C6 carbides containing silicon precipitated along the grain boundaries. Tensile properties of the steel increased with normalizing temperature below 1030℃ and kept almost unchanged at higher normalizing temperatures. The toughness of the steel decreased with normalizing temperature and the large size chain-like Cr23C6 carbides along grain boundaries were the key factor to reduce the toughness.
Low cycle fatigue (LCF) behaviors of grey cast iron used for cylinder were investigated at room temperature (RT), 150℃ and 250℃. Tensile stress-strain curves, cyclic stress-strain curves and fatigue life curves were obtained. The results show that Young’s Modulus, proof strength and ultimate tensile strength of grey cast iron decreased with increasing temperature, while the elongation increased. Cyclic hardening/softening exhibited cyclic hardening initially, then softening and fracture at lower strain amplitudes, while it exhibited cyclic softening and fracture directly without cyclic hardening at 150℃, 250℃ and higher strain amplitudes. Fatigue life decreased with the increase of temperature and was lowest at 150℃. LCF cracks initiated predominantly at the flake graphite tip, near-surface defects such as inclusions and voids, and crack would propagate along graphite. Heterogeneous inclusions contributed crack deflection and bifurcation which would decrease the propagating rate. Crack propagation was mainly characterized by fan shaped cleavage plane, secondary cracks, fatigue striation and some dimples, which indicated the fractural mechanism is intergranular and quasi-cleavage cracks.
The effects of carbonization temperature on the structural defects and mechanical properties were studied by using X-ray diffraction (XRD), scanning electron microscope (SEM), atomic force microscope (AFM) and mechanical properties test. The results show that, in the stage of low temperature, strength and modulus both increase with temperature increasing, but they show different increasing rate lower and higher than that in 700℃. When temperature is lower than 700℃, the stress-strain curves demonstrate there are “zigzag” inflections due to rapid decreasing of stress without obvious yield. Above 700℃, yield appears prior and then inflection. In the stage of high temperature, the fracture of fiber presents typical characteristics of brittle material .The changes of mechanical properties are related to the changes of structure. The increase of strength is due to the crystallinity of quasi-crystal graphite, while the increase of modulus is mainly depended on the improvement and packing order of the quasi-crystal graphite. The fracture of carbonized fibers in 500-1350℃ mainly depends on the surface defects. The slender cracks along the fiber axis are both on the surface of carbonized fibers in 700℃ and 1350℃. The slender crack diameter of carbonized fiber in 700℃ is about 2 nm, and the length is from dozens of nanometers to hundreds of nanometers. The slender crack diameter of carbonized fiber in 1350℃ is about 1 nm, and the length is in the range of 50-190 nm. These slender cracks may be the main reason for the fracture of the fibers.
Dense TiB2-TiC multiphase ceramics were prepared by pressureless sintering technique, starting as the powder mixtures obtained by high energy ball milling. The results show that the mechanical alloying was beneficial not only for the control of the microstructures and phase component of the TiB2-TiC composites, but also for the formation of coherent interface between TiB2 and TiC. The TiB2-TiC composites sintered using the 48 h milled powder at 1800°C for 2 h have the optimum values of mechanical properties, such as densities greater than 98% of the theoretical value, higher bending strength (487 MPa), higher hardness (94.7, HRA), and fracture toughness (5.83 MPam1/2).
In this paper, aligned multi-walled carbon nanotubes (A-MWNT) and non-aligned multi-walled carbon nanotubes(MWNT) of different volume fractions were dispersed into natural rubber (NR) via solution blending, and subsequently NR nano-composites were prepared through ambient cross-linking. Then the dispersions of A-MWNT and MWNT in rubber matrix were observed, and the effects of A-MWNT and MWNT on the glass transition temperature (Tg) of rubber composites, cross-linking heat release under high temperature and heat conduction performances were analyzed. Research showed that parts of the A-MWNT would be disorganized in the process of solution blending, ultrasonic oscillation and stir, be aligned in micro-area units but isotropic on the whole. As the fraction of A-MWNT increased, Tg gradually decreased then increased, heat release under high temperature gradually increased. Compared with composite materials filled with MWNT in the same condition, the thermal conductivity of the composites filled with A-MWNT increased quickly with the enhancement of A-MWNT fraction, jumping to maximum of 0.735 W/(mK) when filled with 10% A-MWNT, which was increased by 222.4%.
For the dissimilar joint of continuous drive friction welding, an analytical solution was proposed to predict the steady-state average temperature in the plastic region, which was resorted to the distribution coefficient of welding heat. The steady-state average temperature in the plastic region of two dissimilar joint TC4/TC17 and TC11/TC17 were calculated in the following cases: constant rotation speed but different welding pressures and constant welding pressure but different rotation speeds. The calculated average temperature was compared with the experimental temperature data. The results show that when the rotational speed is holding constant, the average temperature decreased with the increasing welding pressures, while when the welding pressure is holding constant, the average temperature increased with the increasing rotational speeds. When the welding parameter is holding constant, the average temperature of the TC17 side of dissimilar joints are always lower than that of the other side, whether TC4/TC17 or TC11/TC17 joint. The calculated temperature and the actual temperature agree well and the difference between them is less than 7% which shows the accuracy of the analytical solution.
Superparamagnetic iron oxide (SPIO) nanoparticles were synthesized by thermal decomposition of the iron(III) acetylacetonate (Fe(acac)3) in poly(ethylene glycol) (PEG) containing poly(ethylene imine) (PEI) as modifying agents. The samples were characterized with X-ray diffraction (XRD), transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), superconductivity quantum interference device (SQUID), thermogravimetric analysis (TGA), fourier transform infrared spectroscopy (FT-IR), particles & zeta potential analyser, and small animal 7 T MR scanner. The results show that approximate equiaxial shaped nanoparticles have been obtained by the method, the size of nanoparticles increases from (5.2±1.0) nm to (10±1.7) nm and their crystallinity increases with increasing the synthesized temperature from 180℃ to 260℃, and the magnetite nanoparticles show superparamagnetic behavior at room temperature with high saturation magnetization. The surfaces of SPIO were modified by PEG and PEI which provided excellent water dispersibility and stability for a long time (more than 90 d). The T1 and T2 weighted MR images of 10 nm-sized SPIO synthesized at 260℃ showed good contrasting effect, exhibiting a low r1 relaxivity of 1.65 mmolL-1S-1 and a high r2 relaxivity of 142.99 mmolL-1S-1with a high r2/r1 ratio of 86.6. Magnetic resonance imaging in vivo demonstrated that the SPIO could be excellent T2 contrast agents.
Quaternary kesterite Cu2ZnSnS4(CZTS) particles were successfully synthesized by a facile solvothermal method in ethylene glycol with the presence of different ratio of surfactant, using CuCl22H2O、Zn(Ac)22H2O and SnCl45H2O as metal precursor and thiourea as sulfur source. Different morphologies CZTS particles were obtained by different contents of PVP and CTAB. The structure, morphology and absorption spectra of the as-obtained CZTS particles were characterized by means of X-ray diffraction(XRD), scanning electron microscopy(SEM) and UV-Vis spectroscopy. The results revealed that the structure of as-synthesized CZTS particles is kesterite; the morphology and optical band-gap of CZTS has occurred a certain change with different ratios of PVP and CTAB. When PVP and CTAB ratio of 3∶1 was added to the reaction system, uniform and mono-disperse flower-like CZTS particles were obtained, the band gap of the CZTS is about 1.48 eV, which approaches the optimum value for solar photoelectric conversion. Finally, a possible fabrication mechanisms of CZTS particles was also inferred.
PZT-Ag2O ferroelectric films were prepared successfully on the transparent ITO conductive glass substrate. The phase structure and surface morphology of the thin films prepared on different substrate temperatures were investigated. The PZT-Ag2O films showed good ferroelectric properties, and the ITO/PZT-Ag2O/Pt diodes indicated excellent photoelectric response at the visible spectrum. More interestingly, its photo-generated short-circuit photocurrent and open-circuit voltage varied with the poling voltages, and it mainly attributed to the ferroelectric depolarization field in the poled PZT-Ag2O films. A possible mechanism concerning the photovoltaic effect in the ITO/PZT-Ag2O/Pt diode characteristics was discussed. The magnitude of depolarization fields is varied with the applied voltages, resulting in hysteresis loop between the photo-generated short-circuit photocurrent or open-circuit voltage and applied voltages.