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材料研究学报  2025, Vol. 39 Issue (3): 161-171    DOI: 10.11901/1005.3093.2024.055
  研究论文 本期目录 | 过刊浏览 |
热工艺对一种镍基单晶高温合金蠕变性能的影响
胡彭钦1,2, 王栋2(), 卢玉章2, 张健2()
1.中国科学技术大学材料科学与工程学院 沈阳 110016
2.中国科学院金属研究所 沈阳 110016
Effect of Thermal Processes on Creep Properties of a Nickel-based Single Crystal Superalloy
HU Pengqin1,2, WANG Dong2(), LU Yuzhang2, ZHANG Jian2()
1.School of Materials Science and Engineering, University of Science and Technology of China, Shenyang 110016, China
2.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

胡彭钦, 王栋, 卢玉章, 张健. 热工艺对一种镍基单晶高温合金蠕变性能的影响[J]. 材料研究学报, 2025, 39(3): 161-171.
Pengqin HU, Dong WANG, Yuzhang LU, Jian ZHANG. Effect of Thermal Processes on Creep Properties of a Nickel-based Single Crystal Superalloy[J]. Chinese Journal of Materials Research, 2025, 39(3): 161-171.

全文: PDF(5633 KB)   HTML
摘要: 

对第一代单晶高温合金DD413进行标准热处理、热等静压、涂层热以及钎焊热工艺处理,然后在760 ℃/790 MPa和980 ℃/248 MPa条件下测试其蠕变性能,研究了不同热工艺对合金蠕变性能的影响。结果表明:不同的热工艺都显著影响DD413合金的微观组织和蠕变性能。热等静压后这种合金中的γʹ相和基体通道的尺寸减小,γʹ相的体积分数有所提高并且消除了合金中的显微孔洞,使合金的蠕变性能大幅度提高。涂层热工艺使合金中的γʹ相和基体通道粗化,γʹ相的体积分数和其在高温低应力下的形筏速度降低,不利于合金的中高温蠕变性能。钎焊热工艺不仅使合金中的γ′相粗化还破坏了γ′相立方度,因此合金的蠕变性能显著降低。

关键词 金属材料单晶高温合金热等静压涂层热工艺钎焊热工艺蠕变性能    
Abstract

The effect of heating history, such as those related with standard heat treatment, hot isostatic pressing (HIP), coating and brazing thermal processes, on the microstructure and creep properties (at 760 oC/790 MPa and 980 oC/248 MPa) of a first generation nickel-based single crystal superalloy DD413 was investigated. The results show that the microstructure and creep behavior of nickel-based single crystal superalloy DD413 are significantly affected by different thermal processes. Compared with the standard heat treatment, HIP reduces the size of γʹ and γ channel, but increases the volume fraction of γʹ phase. Meanwhile, micro-pores in the alloy are effectively eliminated by HIP, which improves the creep life. The coating thermal process preparation can coarsen the γʹ and γ channel, reduce the volume fraction of γʹ phase, and delay the rafting kinetics of γʹ phase at high temperature, therewith, reduce the creep property of the alloy. The brazing thermal process not only causes the coarsening of γ′ phase but also destroys the cubic degree of γ′ phase, leading to significant reduction in creep property of the alloy.

Key wordsmetallic materials    single crystal superalloy    hot isostatic pressing    coating thermal process    brazing thermal process    creep behavior
收稿日期: 2024-01-24     
ZTFLH:  TG132.32  
基金资助:国家重点研发计划(2021YFA1600603);国家自然科学基金(52071219);国家重大科技专项(J2019-IV-0006-0074);国家重大科技专项(J2019-VI-0010-0124);航空发动机及燃气轮机基础科学中心项目(P2021-AB-IV-001-002);航空发动机及燃气轮机基础科学中心项目(P2022-C-IV-001-001)
通讯作者: 张健,研究员,jianzhang@imr.ac.cn,研究方向为高温合金组织与性能
王栋,研究员,dwang@imr.ac.cn,研究方向为高温合金组织与性能
Corresponding author: ZHANG Jian, Tel: (024)23971196, E-mail: jianzhang@imr.ac.cn
作者简介: 胡彭钦,男,1998年生,硕士生
StateHeat treatment process

Standard heat treatment

HIP

Coating thermal process

Brazing thermal process

1250 oC/4 h/AC + 1080 oC/4 h/AC

1250 oC/4 h/AC + 1220 oC/4 h/160 MPa + 1250 oC/2 h/AC + 1080 oC/4 h/AC

1250 oC/4 h/AC + 1070 oC/6 h/FC + 1080 oC/4 h/AC

1250 oC/4 h/AC+1220 oC/0.5 h/FC+1080 oC/4 h/AC

表1  实验中的不同热工艺处理制度
760 oC / 790 MPa980 oC / 248 MPa

Primary stage

Steady stage

t = 2 h

t = 15 h

t = 2 h

t = 10 h

表2  不同条件下蠕变初始和稳态阶段中断点汇总
图1  不同热工艺后DD413的组织形貌
StateVolume fraction of γʹ / %Size of γʹ / μmSize of γ channel / μm

Dendrite core

Standard heat treatment

HIP

Coating thermal process

50.6

52.1

44.3

0.354

0.314

0.374

0.057

0.051

0.083

Standard heat treatment53.10.3670.064
Interdendritic regionHIP53.60.3320.057
Coating thermal process46.20.3850.096
表3  不同状态下DD413合金中γʹ相的体积分数及γʹ相和基体通道尺寸
图2  经过不同热工艺后DD413单晶高温合金的蠕变曲线
图3  经过不同热工艺后的样品在760 ℃/790 MPa条件下的蠕变拉断和中断纵截面组织
图4  经过不同热工艺后的样品在980 ℃/248 MPa条件下的蠕变拉断和中断纵截面组织
图5  经过不同热工艺后的样品在760 ℃/790 MPa条件下的蠕变断口形貌
图6  不同热工艺后的样品在980 ℃/248 MPa条件下的蠕变断口形貌
图7  经过不同热工艺后的样品在760 ℃/790 MPa条件下的蠕变断口纵截面形貌
图8  经过不同热工艺后的样品在980 ℃/248 MPa条件下的蠕变断口纵截面形貌
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