材料研究学报, 2020, 34(4): 277-284 DOI: 10.11901/1005.3093.2019.391

研究论文

耐磨铝基超疏水材料的制备及其动态冷凝行为

王芳1, 周宝玉1, 冯伟,1,2, 雷家柳1,2, 姜玉凤1, 王琦迪1,3

1.湖北理工学院材料科学与工程学院 黄石 435003

2.湖北理工学院 矿区环境污染控制与修复湖北省重点实验室 黄石 435003

3.昆明理工大学冶金与能源工程学院 昆明 650000

Preparation and Condensation Behavior of Wear Resistant Al-based Superhydrophobic Materials

WANG Fang1, ZHOU Baoyu1, FENG Wei,1,2, LEI Jialiu1,2, JIANG Yufeng1, WANG Qidi1,3

1.School of Materials Science and Engineering, Hubei Polytechnic University, Huangshi 435003, China

2.School of Materials Science and Engineering, Key Laboratory of Environmental Pollution Control and Restoration in Hubei Province, Huangshi 435003, China

3.Kunming University of Science and Technology, Faculty of Metallurgy and Energy, Kunming 650000, China

通讯作者: 冯伟,副教授,fengwei3166@163.com,研究方向为仿生功能材料

责任编辑: 黄青

收稿日期: 2019-08-15   修回日期: 2019-10-28   网络出版日期: 2020-04-25

基金资助: 国家自然科学基金.  No. 21603070
国家自然科学基金.  No. 51704105
湖北省中央引导地方科技发展专项.  No. 2019ZYYD006

Corresponding authors: FENG Wei, Tel: (0714)6358326, E-mail:fengwei3166@163.com

Received: 2019-08-15   Revised: 2019-10-28   Online: 2020-04-25

Fund supported: National Natural Science Foundation of China.  No. 21603070
National Natural Science Foundation of China.  No. 51704105
Hubei Provincial Central Government Guided Local Science and Technology Development Project.  No. 2019ZYYD006

作者简介 About authors

王芳,女,1994年生,本科生

摘要

用水热法制备了铝基超疏水材料。SEM观测结果表明,这种材料表面有明显的微纳米复合结构;用动态摩擦试验机进行了循环摩擦实验,结果表明:这种材料的耐磨性能优异,2000次循环摩擦后样品表面变得略微平整,微米结构丢失,但是保留有大量ZnO纳米棒,仍保持超疏水特性。这种材料还具有良好的耐酸碱腐蚀能力。冷凝实验结果表明:冷凝液滴在微纳米复合结构中随机生成,有益的是凹槽中的冷凝液滴在长大和合并过程中逐渐脱离凹槽底部最终悬浮在粗糙结构的表面。这证实,冷凝液滴在样品表面保持Cassie态,为冷凝过程中频繁发生液滴合并自弹跳提供了条件。

关键词: 材料表面与界面 ; 超疏水材料 ; 水热法 ; 耐磨性 ; 冷凝 ; 液滴合并自弹跳

Abstract

Al-based superhydrophobic material with excellent wear resistance were prepared by hydrothermal method. SEM results reveal that there exists a distinct micro-nano hierarchical structure on the surface of the prepared material. After 2,000 cycles of friction test the surface of the prepared material became slightly smooth, but where a large number of ZnO nanorods still remained, which maintains superhydrophobic properties yet. Also, the Al-based superhydrophobic material has good resistance to acid- and alkali-corrosion. Condensation experiments shown that condensate droplets will be randomly generated on the micro-nano hierarchical structure. It is worth noting that the condensate droplets in the groove will gradually get out of the bottom of the groove during the growth and coalescence processes, and finally suspended on the surface. It confirmed that the condensate droplets remain in the Cassie state, which provides a guarantee for the frequent occurrence of self-propelled of condensate droplets.

Keywords: surface and interface ; superhydrophobic materials ; hydrothermal method ; wear resistant ; condensation ; self-propelled of condensate droplets

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本文引用格式

王芳, 周宝玉, 冯伟, 雷家柳, 姜玉凤, 王琦迪. 耐磨铝基超疏水材料的制备及其动态冷凝行为. 材料研究学报[J], 2020, 34(4): 277-284 DOI:10.11901/1005.3093.2019.391

WANG Fang, ZHOU Baoyu, FENG Wei, LEI Jialiu, JIANG Yufeng, WANG Qidi. Preparation and Condensation Behavior of Wear Resistant Al-based Superhydrophobic Materials. Chinese Journal of Materials Research[J], 2020, 34(4): 277-284 DOI:10.11901/1005.3093.2019.391

发现“荷叶效应”以来,具有优异斥水特性的超疏水材料在自清洁、油水分离、防覆冰、耐腐蚀等领域的应用引起了广泛的关注[1,2,3,4,5,6,7,8]。但是,研究结果表明,大部分超疏水材料只是在湿度不太高的条件下才具有动态疏水性。即使是荷叶这一典型的天然超疏水材料,也在冷凝条件下失去疏水性[9]。其原因是,冷凝成核具有随机性,冷凝液滴在长大过程中若不能及时从粗糙结构凹槽中“冒出”并形成Cassie态接触,就会停留在Wenzel态表现为滚动角增加而失去疏水性 [9,10]。2007年Chen等[11]首次报道了一种能抗冷凝液滴浸润的仿荷叶材料,并观察到持续的滴状冷凝过程。2009年同一研究组的Boreyko等[12]深入报道,超疏水材料表面冷凝液滴合并释放出的多余表面能能促使合并后的液滴以1m/s的速度跳离冷凝面。至此,利用超疏水材料表面冷凝液滴合并自弹跳这一奇特机制,成为提高滴状冷凝传热效率、防结冰结霜等应用的重要切入点。

为了实现冷凝液滴持续自弹跳,必须确保液滴合并前处于Cassie态[13,14,15,16,17,18]。冯杰等[15,16]指出,实现冷凝液滴自弹跳的关键是材料表面的粗糙度小于某一临界值,纳米结构足够陡峭,能提供足够高的Laplace压力使冷凝液滴从Wenzel态迅速转变为Cassie态。Shin等[17]应用等离子体增强化学气相沉积技术在无纺布表面构筑了不同“高宽比”的纳米结构,发现冷凝液滴在具有较大“高宽比”的纳米结构表面容易滚落,而当纳米结构“高宽比”较小时冷凝液滴易粘附于表面。Ko等[18]也发现,在碳纳米纤维超疏水表面,当纳米结构的“高宽比”较大时能够实现滴状冷凝,水滴也容易滚落。由此可见,纳米棒、纳米锥、纳米针等结构更有利于维持冷凝状态下的超疏水性。而这一结构要求,势必降低耐冷凝超疏水材料的机械稳定性。同时,超疏水材料通常不能在强酸强碱等极端的环境中长期使用。因此,制备机械稳定性好、耐酸耐碱的超疏水材料对于拓展其在冷凝环境下的使用具有重要的意义[19,20,21]。本文制备铝基耐磨超疏水材料,分析其摩擦试验前后的冷凝运动趋势、冷凝液滴合并自弹跳现象以及冷凝循环周期。

1 实验方法

1.1 样品的制备

用水热法制备铝基超疏水材料[21,22,23,24],其流程为:(1) 将裁剪成合适大小的铝片依次用去离子水、酒精和0.1 mol/L硫酸丙酮混合液超声清洗,再经1 mol/L HCl刻蚀25 min,然后洗净烘干;(2)水热反应种子层:将0.1 mol/L氢氧化钠和0.1 mol/L醋酸锌以2:1的体积比混合,在60℃恒温搅拌5 h;(3)水热反应液:配制0.05 mol/L醋酸锌溶液,在其中逐滴加入氨水,充分搅拌直至反应液二次完全澄清;(4)涂覆种子层:控制匀胶机转速3000 r/min,匀胶后置于200℃烘箱烘干1 h,分无种子层和3层种子层两种情况;(5)水热反应:温度为145℃,时间设定为1 h或3 h,自然冷却;(6)低表面能化:将水热样品洗净后在200℃干燥2 h,然后浸泡在0.05 mol/L的硬脂酸乙醇溶液中10 min,用酒精、去离子水冲洗干净后放入80℃烘箱中烘干20 min。

1.2 性能的表征

分别用FTA1000接触角测量仪和角位移测定接触角、滚动角,液滴大小约为5 μL,在每个样品上随机选取五个位置取其测量值的平均值;用场发射扫描电子显微镜(JSM-7610FPlus)观察样品的表面,以分析摩擦对样品表面形貌的影响;将样品分别浸入pH=4的盐酸和pH=12的氢氧化钠溶液中,用接触角随时间的变化表征材料的耐酸碱腐蚀能力;用耐磨擦试验机(A220-339)测试超疏水材料的机械稳定性。自制冷凝试验平台,包括温度控制模块、图像采集模块两部分。测试条件为:环境温度25℃,环境湿度55%RH,冷凝平台温度1℃,冷凝面水平放置。本文重点研究高湿度环境下冷凝液滴动态的疏水性能,不分析冷凝液滴合并自弹跳频率、半径、跳离速度,每2 s自动拍摄一幅冷凝照片,照片分辨率为2592×1944,拍摄时长超1 h。镜头选用20X、10X、4X光学显微镜头。

2 实验结果和分析

2.1 水热反应参数对接触角和滚动角的影响

本文在文献[22]工作的基础上在铝片上制备机械性能稳定的超疏水材料,重点分析种子层和水热反应时间对超疏水材料耐磨性能的影响。如表1所示,不管是否铺设种子层以及水热反应时间长短,利用该方法均可获得超疏水材料,样品的静态接触角都超过163°,滚动角小于3°,表现出非常好的疏水性。(图1)

表1   水热反应主要参数对接触角和滚动角的影响

Table 1  Effect of hydrothermal reaction main parameters on Contact angle and Sliding angle

SampleABC
Number/n033
Time/h313
(Contact angle) Average/(°)163.6164.2164.4
(Sliding angle) Average/(°)2.51.81.8

Note: Number—Number of seed layers, Time—Hydrothermal reaction time

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图1

图1   样品B表面水滴的静态接触角和滚动角

Fig.1   Contact angle (a) and sliding angle (b) of sample B


2.2 耐磨性能

目前测试超疏水材料机械稳定性,还没有统一的标准[25]。本文使用耐磨擦试验机测试超疏水材料的机械稳定性,用接触角随摩擦次数的变化表征样品耐磨性能。考虑到摩擦后样品表面均匀性对平均接触角的影响,摩擦试验的磨头选用棉布,在11 KPa压力条件下,摩擦一个来回计为一次,一个循环距离为6 cm。如图2所示,经1500次摩擦后3个样品的接触角均高于150°。增加摩擦次数后样品A(无种子层,水热反应3 h)和样品C(3层种子层,水热反应3 h)的接触角急剧下降,不再具有超疏水特性,其原因可能是表面结构遭受严重破坏。摩擦次数超过2000次以后,接触角随摩擦次数的增加而下降的趋势有所缓解。但是,样品B(3层种子层,水热反应1 h)始终具有非常好的耐磨性能,3000次循环摩擦后接触角仍大于155°,滚动角小于10°。这表明,本文制备的铝基超疏水材料具有良好的机械稳定性,尤其是样品B。

图2

图2   样品接触角随摩擦循环次数的变化

Fig.2   Contact angle of the samples varies with number of rubbing test


2.3 摩擦前后样品的形貌

图3所示,摩擦前3个样品均具有微纳米复合结构。将无种子层的样品A与均为3层种子层的样品B和样品C对比,表面清晰可见的ZnO纳米棒充分说明种子层在水热生长过程中的辅助作用。相较而言,水热反应1 h的样品B表面纳米棒略显纤细,而水热反应3 h的样品C表面纳米棒则较为粗壮。经过2000次循环摩擦测试后样品表面的磨损痕迹都很明显,表面变得略显平整,微米结构丢失。但是,在高放大倍数下仍能观察到纳米棒,只是纳米棒长度有削减。其原因可能是,反复摩擦使纳米棒折断,部分磨损物填充了较大的孔隙。在微纳米复合结构中,ZnO纳米棒才是保持样品超疏水性能的主要原因,即使表面微米结构遭破坏,样品仍能保有超疏水性[26]。后续的冷凝实验结果进一步证实,本文的微米结构除了能提高超疏水材料的耐磨性,还能促使冷凝液滴长大合并过程中从凹槽内“冒出”而最终悬浮于样品表面。

图3

图3   样品摩擦前和2000次摩擦后表面形貌的对比

Fig.3   Comparison of surface morphology of samples before and after 2000 rubbing test: sample A (no seed layer, hydrothermal reaction 3 h) before (A) and after rubbing (A'); sample B (3 layers of seed layer, hydrothermal reaction 1 h) before (B) and after rubbing (B'); sample C (3 layers of seed layer, hydrothermal reaction 3 h) before (C) and after rubbing (C')


2.4 耐酸碱性能

将金属材料超疏水化可减少固液接触面积和隔绝水汽,使之具有抗腐蚀性能[7,8]。如图4a所示,3个样品耐酸腐蚀能力都非常好,在pH=4的HCl溶液中浸泡7 d,样品的接触角都没有明显变化,保持在162.5°以上。如图4b所示,耐碱测试结果表明,除样品A外,样品B和样品C在浸泡7 d时间内接触角虽略有下降但整体降幅不超过1.5%,表现出非常好的耐碱能力。样品A在pH=12的NaOH溶液中浸泡时间超过4 d后接触角有所下降,但是7 d后仍保持在156°左右,仍具有超疏水性。这一结果表明,本文所有样品都具有良好的耐酸碱腐蚀能力。

图4

图4   样品接触角随浸渍时间的变化

Fig.4   Contact angle of the sample changes with the number of immersion days (a) acid resistance test and (b) alkali resistance test


2.5 冷凝行为

鉴于3层种子层水热反应1 h的样品B具有最好的机械稳定性和耐酸碱腐蚀能力,本文重点分析摩擦试验前后样品B表面的水滴动态冷凝行为。由对冷凝实验图片的分析可知,在冷凝初期在粗糙结构表面会随机生成冷凝液滴。有意思的是,在冷凝过程中冷凝液滴并未优先填满凹槽最终形成Wenzel态接触而使样品失去疏水性。如图5a和a'、b和b'及c和c'所示,在不断的长大合并过程中凹槽中的小液滴最终合并成大液滴并以Cassie态浮于粗糙结构表面。同时,如图5d和d'、e和e'及f和f'所示,冷凝液滴的生长过程受到周围微米级粗糙结构的影响,部分水滴可能严重变形,但是在后续的长大合并过程中也以球型浮于粗糙结构表面[27]。伴随着冷凝液滴不断长大,除发生上述现象外,也发生多种形式的冷凝液滴合并自弹跳现象。本文每隔2 s拍摄一幅冷凝过程图片,这个时间间隔不足以准确界定冷凝液滴合并瞬间。如图6所示,对比前后间隔2 s的图片可发现多个液滴合并后留下的“空白”区域。发生合并弹跳的冷凝液滴多为半径相差不大的球状,但是实验发现凹槽中不规则冷凝液滴与周围液滴合并也发生弹跳。这说明,样品表面粘附力极低,冷凝液滴在样品表面始终保持Cassie状态,未进入凹槽结构中润湿样品。

图5

图5   样品B摩擦前冷凝液滴从凹槽中“冒出”

Fig.5   Condensed droplets “emerge” from the groove during condensation process on sample B before rubbing test


图6

图6   样品B摩擦前冷凝液滴的合并弹跳现象

Fig.6   Self-propelled of condensate droplets of sample B before rubbing test


此外,在冷凝实验中还发现,超疏水样品表面存在明显的冷凝液滴循环生长周期。以未摩擦超疏水样品B为例,如图7所示,在冷凝初始阶段冷凝液滴在样品表面随机成核,随着冷凝过程的持续整个画面布满清晰可见的滴状冷凝液滴,液滴尺寸大小不一。冷凝时长达到1830 s后在表面会生成个别大液滴,直径可达300~500 μm。但是,这些大液滴仍可以发生冷凝合并弹跳,完全脱离视野范围,形成较大“空白”区域,如图7e所示。以此为节点,记为一个冷凝周期。随着冷凝过程的持续这种“空白”区域会重新生长小液滴,并重复之前的合并生长过程,第二次冷凝循环过程结束于3616 s。因此可判定,摩擦前B样品的冷凝循环周期约为30 min。与之相对应,2000次摩擦后样品B的冷凝循环过程如图8所示,冷凝液滴生长过程基本一致,既有冷凝液滴从凹槽中“冒出”,也有冷凝液滴合并自弹跳,但循环周期有所延长,达34 min左右。合并自弹跳液滴尺寸也会增大,如图8d所示,整个画幅只有一个大的液滴,直径超1 mm,但仍可以在2 s后脱离视野范围。冷凝循环周期越短则冷凝液滴更新频率越高,传热效率也就越高。考虑到实验中冷凝样品是水平放置的,如此短的冷凝循环周期充分说明,这个超疏水样品表面水滴极低的粘附力和高频率的冷凝液滴合并自弹跳。

图7

图7   样品B摩擦前的冷凝循环过程

Fig.7   Condensation cycle process of sample B before rubbing test: (a~e) the first cycle of the condensation cycle; (e~f) the second cycle of the condensation cycle


图8

图8   样品B 2000次摩擦后的冷凝循环过程

Fig.8   Condensation cycle process of sample B after 2000 rubbing test: (a~e) the first cycle of the condensation cycle; (e~f) the second cycle of the condensation cycle


3 结论

(1) 机械稳定性好、耐酸耐碱的铝基超疏水材料的最优制备工艺为:铝片先经硫酸丙酮混合液和盐酸侵蚀,然后旋涂3层种子层,最后在145℃水热反应1 h。

(2) 微纳米复合结构中的微米结构能提高材料的耐磨性,还能促使冷凝液滴在长大合并过程中逐渐脱离凹槽底部,最终悬浮于微结构表面。

(3) 这种超疏水材料在冷凝条件下能保持良好的动态疏水性,冷凝液滴始终处于Cassie态,即使受挤压变形与周围液滴合并后仍能发生合并弹跳。

(4) 在冷凝面水平放置情况下摩擦前超疏水样品的冷凝循环周期约为30 min,2000次摩擦后冷凝循环周期延长至34 min,表现出良好的耐磨性。

参考文献

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Current treatments for traumatic oral mucosal wounds include the gold standard of autologous tissue and alternative tissue-engineered grafts. While use of autografts has disadvantages of minimal availability of oral keratinized tissue, second surgery, and donor site discomfort, tissue-engineered grafts are limited by their unavailability as off-the-shelf products owing to their fabrication time of 4-8 weeks. Hence, the current work aimed to develop a potentially cost-effective, readily available device capable of enhancing native mucosal regeneration. Considering the key role of epidermal growth factor (EGF) in promoting mucosal wound regeneration and the advantages of mucoadhesive delivery systems, mucoadhesive films composed of polyvinylpyrrolidone and carboxymethylcellulose were developed to provide sustained release of EGF for a minimum of 6 h. Bioactivity of released EGF supernatants was then confirmed by its ability to promote proliferation of BALB/3T3 fibroblasts. Efficacy of the developed system was then investigated in vitro using buccal tissues (ORL 300-FT) as a potential replacement for small animal studies. Although the mucoadhesive films achieved their desired role of delivering bioactive EGF in a sustained manner, treatment with EGF, irrespective of its release from the films or solubilized in medium, caused a hyperparakeratotic response from in vitro tissues with distinguishable histological features including thickening of the spinous layer, intra- and intercellular edema, and pyknotic nuclei. These significant morphological changes were associated with no improvements in wound closure. These observations raise questions about the potential of using in vitro tissues as a wound healing model and substitute for small animal studies. The mucoadhesive delivery system developed, however, with its potential for sustained release of bioactive growth factors and small molecules, may be loaded with other desired compounds, with or without EGF, to accelerate the process of wound healing.

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