材料研究学报, 2026, 40(2): 99-107 DOI: 10.11901/1005.3093.2025.080

研究论文

焊接热输入对Q620qENH钢力学性能的影响

朱经炜1, 余婷婷1, 张可,1,2, 万国喜1,2, 李景辉1, 黄重2, 李昭东3, 徐党委2, 彭宁琦4

1.安徽工业大学冶金工程学院 马鞍山 243032

2.安阳钢铁集团有限责任公司 安阳 455004

3.钢铁研究总院有限公司工程用钢研究院 北京 100081

4.湖南华菱湘潭钢铁有限公司技术中心 湘潭 411101

Effect of Welding Heat Input on Microstructure and Mechanical Property of Coarse-grained Heat-affected Zone for Q620qENH Steel Welded Joints

ZHU Jingwei1, YU Tingting1, ZHANG Ke,1,2, WAN Guoxi1,2, LI Jinghui1, HUANG Zhong2, LI Zhaodong3, XU Dangwei2, PENG Ningqi4

1.School of Metallurgical Engineering, Anhui University of Technology, Ma'anshan 243032, China

2.Anyang Iron & Steel Group Co., Ltd., Anyang 455004, China

3.Institute for Structural Steels, Central Iron & Steel Research Institute Company Limited, Beijing 100081, China

4.Hunan Valin Xiangtan Iron and Steel Co., Ltd. Technology Center, Xiangtan 411101, China

通讯作者: 张可,副教授,huzhude@yeah.net,研究方向为先进钢铁材料

责任编辑: 黄青

收稿日期: 2025-02-21   修回日期: 2025-09-12  

基金资助: 国家重点研发计划(2022YFB3706401)
安徽省高等学校科学研究项目(2023AH051090)
河南省博士后科研启动项目(202103098)
国家自然科学基金(PZ2024000269)

Corresponding authors: ZHANG Ke, Tel:(0555)2311571, E-mail:huzhude@yeah.net

Received: 2025-02-21   Revised: 2025-09-12  

Fund supported: National Key Research and Development Program of China(2022YFB3706401)
Key Research Project of Universities in Anhui Province(2023AH051090)
Henan Province Postdoctoral Research Launch Project(202103098)
National Natural Science Foundation of China(PZ2024000269)

作者简介 About authors

朱经炜,男,2000年生,硕士生

摘要

用Gleeble-3800热模拟实验机模拟不同热输入(10~80 kJ/cm)焊接Q620qENH钢的热循环,使用OM、SEM、EBSD、Vickers硬度计等手段对其表征并进行低温冲击实验,研究了热输入对这种钢的粗晶热影响区(CGHAZ)的显微组织和力学性能的影响及其机理。结果表明:热输入较低(10~40 kJ/cm)时CGHAZ的显微组织主要由板条贝氏体(LB)和少量粒状贝氏体(GB)组成,显微硬度为310~330HV,-40 ℃冲击功为250~300 J,冲击断口具有多尺度网状韧窝特征。随着热输入从50 kJ/cm提高到80 kJ/cm,GB的含量提高而LB的含量降低、板条束结构明显减少、组织明显粗化、原始奥氏体晶界的尺寸增大、M/A岛组元的占比提高且其显微硬度降低到253HV。热输入由60 kJ/cm提高到80 kJ/cm,使实验钢的低温韧性显著降低、-40 ℃冲击功由273 J骤降到36 J、冲击断口呈现明显的河流状花样表现为脆性断裂特征,其原因是实验钢韧脆转变的热输入为60 kJ/cm。这表明,实验钢的最佳热输入低于60 kJ/cm,可使其高硬度和优异低温韧性良好匹配。

关键词: 金属材料; 粗晶热影响区; 焊接热模拟; 显微组织; 冲击韧性

Abstract

The Q620qENH steel plates were welded via a Gleeble-3800 thermal simulation set, while the welding thermal cycles of varying heat inputs ranging from 10 kJ/cm to 80 kJ/cm were applied. Then the steel and its weld joints were characterized by means of optical microscopy (OM), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), Vickers hardness tester, and low-temperature impact tests, in terms of the effect of heat input on microstructure and mechanical properties of the coarse-grained heat-affected zones (CGHAZ) of weld joints. The results reveal that at lower heat inputs (10 kJ/cm to 40 kJ/cm), the microstructure of the CGHAZs is primarily composed of lath bainite (LB) and a minor fraction of granular bainite (GB), with microhardness values stabilized between 310 and 330HV, and with impact energy at -40 oC maintained within the range of 250 J to 300 J. The impact fracture surfaces exhibit a pattern of multi-scale reticular dimples feature. As heat input increases from 50 kJ/cm to 80 kJ/cm, the GB content increases while LB diminishes, a pronounced reduction in the lath bundle structure, significant coarsening of the microstructure, enlargement of the prior austenite grain boundary size, and increased proportion of M/A island constituents, which results in a decrease in microhardness to 253HV. Upon further increasing the heat input from 60 kJ/cm to 80 kJ/cm, there is a significant deterioration in the low-temperature toughness of the steel, with the impact energy at -40 oC plummeting from 273 J to 36 J. The impact fracture surfaces display a distinct river-like pattern, indicative of brittle fracture characteristics. This is attributed to the fact that the transition from ductility to brittleness of this grade steel occurs at a heat input of 60 kJ/cm. This is attributed to joints the fact that the transition from ductile-to-brittle of the steel occurs at a heat input of 60 kJ/cm. Consequently, the optimal heat input range for the Q620qENH steel is below 60 kJ/cm to achieve a favorable matching between high hardness and excellent low-temperature toughness.

Keywords: metallic materials; coarse-grained heat-affected zone; welding thermal simulation; microstructure; impact toughness

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朱经炜, 余婷婷, 张可, 万国喜, 李景辉, 黄重, 李昭东, 徐党委, 彭宁琦. 焊接热输入对Q620qENH钢力学性能的影响[J]. 材料研究学报, 2026, 40(2): 99-107 DOI:10.11901/1005.3093.2025.080

ZHU Jingwei, YU Tingting, ZHANG Ke, WAN Guoxi, LI Jinghui, HUANG Zhong, LI Zhaodong, XU Dangwei, PENG Ningqi. Effect of Welding Heat Input on Microstructure and Mechanical Property of Coarse-grained Heat-affected Zone for Q620qENH Steel Welded Joints[J]. Chinese Journal of Materials Research, 2026, 40(2): 99-107 DOI:10.11901/1005.3093.2025.080

Q620qENH桥梁钢是一种高强度低合金耐候钢,其性能优异[1~3]。Q620qENH钢具有高强度、优异的耐候性和良好的焊接性能[4~7]。焊接的热输入,是影响其粗晶热影响区(Coarse grained heat affected zone, 简称CGHAZ)的组织和性能的关键因素[8,9]。Maurya等[10]研究了热输入对硝化钢和超级双相不锈钢异种材料焊接接头的显微组织演变和力学性能的影响。结果表明,热输入较低的焊件其硬度、伸长率和抗拉强度较高,而平均韧性与热输入呈正相关。汤忖江等[11]研究了在不预热或低预热条件下热输入对焊缝组织性能的影响及其强韧化机理。结果表明,热输入为16 kJ/cm时在焊缝中生成了针状铁素体和贝氏体等塑性良好型组织,焊缝金属的强度和韧性良好。彭宁琦等[12]研究了热输入为10.5~114.9 kJ/cm时三个热影响亚区的显微组织和力学性能。结果表明,热输入为18.2~25.7 kJ/cm时各亚区皆有高比例的板条贝氏体且韧性和硬度最佳,并据此研发出热输入为(22 ± 1) kJ/cm时免预热焊接高性能Q690q耐候桥梁钢。朱东明等[13]研究了热输入对CGHAZ韧性的影响及其机理,发现贝氏体Packet是影响CGHAZ韧性的最终原因。Wang等[14]研究了热输入对CGHAZ组织性能演变和冲击韧性的影响。结果表明,在时效温度较低的条件下随着热输入的提高M/A组元的占比提高和尺寸增大,热输入为30 kJ/cm时生成的粗大M/A组元使CGHAZ的冲击韧性降低。Xie等[15]的研究表明,粗大的M/A组元是大热输入条件下CGHAZ冲击韧性急剧较低的主要原因。已有的研究结果为耐候桥梁钢的选择和应用提供了一定的理论基础[16~23],但是针对屈服强度为600 MPa及以上的桥梁耐候钢在焊接过程中热输入对CGHAZ组织和冲击韧性影响的研究尚显不足。鉴于此,本文使用Gleeble-3800热模拟实验机对Q620qENH钢进行焊接热模拟实验,研究热输入对焊接Q620qENH钢CGHAZ的组织和力学性能的影响及其机理。

1 实验方法

实验用材料是TMCP+回火态钢板,其主要化学成分(质量分数,%)为:0.06C-0.35Si-1.29Mn-1.11Cu+Cr+Ni-0.21Mo-0.05Ti+V-0.04Nb-0.03Al,其余为Fe。

沿实验用钢板的轧向切取热模拟试样,其直径为15 mm长度为80 mm,使用Gleeble-3800热模拟机模拟焊接,热循环热输入分别为10、15、20、30、40、50、60、80 kJ/cm,预热温度为20 ℃,加热速度为200 ℃/s,最高加热温度为1320 ℃,保温时间为1 s。使用HAZ软件包计算生成热循环曲线,如图1所示。

图1

图1   实验用钢的焊接热循环曲线示意图

Fig.1   Schematic diagram of heat cycle curves


在热电偶焊接点切开热模拟试样截取金相试样,将其表面研磨后抛光并用4%的硝酸酒精溶液腐蚀,然后用GX 51型光学显微镜(OM)和NANO SEM430型场发射扫描电镜(SEM)观测其显微组织。将试样再次研磨抛光后进行电子背散射衍射(EBSD)以分析其组织,扫描步长为0.4 μm,扫描面积为225 μm × 170 μm。用HV-1000型维氏硬度计测试试样的显微硬度值,载荷为500 g,加载时间为10 s。每个试样测量7个点,去掉结果的最大值和最小值后取其平均值。另将剩余部分加工成10 mm × 10 mm × 55 mm的标准冲击试样,在-40 ℃进行低温冲击实验。

2 结果和讨论

2.1 实验钢CGHAZ的微观组织

图2给出了热输入为10~80 kJ/cm时焊接实验钢CGHAZ的OM像,可见清晰的原始奥氏体晶界。热输入较低(10~40 kJ/cm)时,CGHAZ的主体组织为板条贝氏体(Lath bainite, 简称LB)和少量的粒状贝氏体(Granular bainite, 简称GB) (图2a~e)。随着热输入的提高高温时间延长,部分板条束融合变粗发生断裂呈短棒状分布,在原奥晶界出现少量条状沿晶界分布的M/A组元(Martensite/Austenite constituent, 简称M/A组元)。其原因是,在板条的长大过程中过冷度降低,使碳更易扩散。碳的充分扩散使LB板条间或贝氏体内的残余奥氏体中局部的碳含量提高,随后在冷却过程中发生马氏体相变。马氏体与残余奥氏体组合,形成M/A组元[24-27]。同时,较高的冷却速率使奥氏体晶界没有足够时间迁移而阻碍了奥氏体晶界的粗化[28]。随着热输入从40 kJ/cm提高到80 kJ/cm(图2f~h),CGHAZ中LB的含量降低而GB的含量提高,使组织变得粗大。同时,冷速降低导致在高温停留的时间延长,使CGHAZ中的部分碳化物溶解。碳化物的溶解导致其对奥氏体晶界的钉扎作用减弱,使原始奥氏体晶粒的尺寸增大[20]。在热输入提高的过程中,M/A组元的含量明显提高。M/A组元沿原奥氏体晶界呈细链状分布,以块状或岛状分布在晶内,如图3所示。热输入为60 kJ/cm焊接实验钢时M/A组元沿原奥氏体晶界呈一定的方向性排列,晶界连续性较好,组织内没有明显的空洞(图3a);而热输入为80 kJ/cm时的M/A组元没有方向性,与热输入为60 kJ/cm时相比明显减少但其尺寸略有增大(图3b)。

图2

图2   不同热输入焊接实验用钢的OM像

Fig.2   OM images of experimental steel under different heat inputs (a) 10 kJ/cm, (b) 15 kJ/cm, (c) 20 kJ/cm, (d) 30 kJ/cm, (e) 40 kJ/cm, (f) 50 kJ/cm, (g) 60 kJ/cm, (h) 80 kJ/cm


图3

图3   不同热输入焊接实验钢的SEM照片

Fig.3   SEM images of experimental steel under different heat inputs (a) 60 kJ/cm, (b) 80 kJ/cm


图4给出了热输入为10、30、60和80 kJ/cm时焊接实验钢CGHAZ的IPF图(Inverse pole figure map,图4a~d)和晶界取向分布(图4e~f),其中红色线条表示小角度晶界(LAGB,2° ≤ θ < 15°),黑色线条表示大角度晶界(HAGB,θ ≥ 15°),晶界取向差如图5所示。随着焊接热输入的提高,黑色线条逐渐减少直至热输入为80 kJ/cm时基本存在于晶界。这种状况,与板条组织随热输入的提高而减小呈正相关。从IPF图可以看出,热输入为10 kJ/cm时原奥氏体晶粒尺寸约为52.29 μm,热输入提高到80 kJ/cm时增大到约75.90 μm不同取向的板条束相互交织,将原奥氏体晶粒分成不同的区域。焊接热输入由10 kJ/cm提高到80 kJ/cm使LB的含量和组织板条化的程度降低,组织的板条特征基本上消失(图4d)。这与上述OM像的变化一致(图2)。焊接热输入为10 kJ/cm和30 kJ/cm时,实验钢CGHAZ的组织都以LB为主,晶界取向分布没有明显的差异(图4ef),大角度晶界的占比分别为62.9%和60.5%,其原因是长条状LB将奥氏体晶粒分成不同的区域而提高了大角度晶界的占比[17, 29]。随着焊接热输入提高到60 kJ/cm和80 kJ/cm,CGHAZ组织逐渐粗化,板条束结构的消失使大角度晶界的占比降低,热输入为80 kJ/cm时大角度晶界占比降低到25.8%。大角度晶界的减少损害钢的低温韧性,沿晶界分布的M/A岛进一步使实验钢的低温韧性降低[30-32]

图4

图4   不同热输入焊接实验钢的EBSD特征

Fig.4   EBSD image of the experimental steel under different heat inputs IPF map: (a) 10 kJ/cm, (b) 30 kJ/cm, (c) 60 kJ/cm, (d) 80 kJ/cm, Grain boundary map: (e) 10 kJ/cm, (f) 30 kJ/cm, (g) 60 kJ/cm, (h) 80 kJ/cm


图5

图5   大小角度晶粒的占比

Fig.5   Proportion of grain with big angle and small angle


图6给出了不同热输入焊接实验钢的KAM(Kernel average misorientation)图。热输入为10 kJ/cm和30 kJ/cm时,KAM分布图没有明显的差异。随着热输入由30 kJ/cm提高到80 kJ/cm,KAM值减小,与图5中大角度晶界占比的变化趋势相似。其原因是,板条束结构中有大量的位错[33],而KAM值反映了位错密度的高低,因此二者的演变趋势较为相似。热输入为10、30和60 kJ/cm时,位错密度均高于5.4 × 1016 m-2且变化幅度很小。而热输入提高到80 kJ/cm则位错密度显著降低,为4.845 × 1016 m-2。其原因是,焊接热输入为60 kJ/cm及以下时组织为位错密度较高的板条贝氏体;而热输入为80 kJ/cm时的组织为高密度位错较少的粒状贝氏体,只在析出相和M/A岛附近有位错缠结;热输入为80 kJ/cm时M/A岛的分布较为稀疏(图3b),即位错密度显著降低。

图6

图6   不同热输入焊接实验钢的EBSD特征

Fig.6   EBSD image of the experimental steel under different heat inputs IPF (IPF map): (a) 10 kJ/cm, (b) 30 kJ/cm, (c) 60 kJ/cm, (d) 80 kJ/cm, Grain boundary map: (e) 10 kJ/cm, (f) 30 kJ/cm, (g) 60 kJ/cm, (h) 80 kJ/cm


2.2 力学性能

不同热输入焊接实验钢CGHAZ的硬度曲线,如图7a所示。可以看出,随着热输入的提高CGHAZ的硬度呈逐渐降低的趋势,可分为两个阶段(Ⅰ和Ⅱ)。Ⅰ阶段的热输入为10~40 kJ/cm时CGHAZ的组织由LB和少量的GB组成(图2a~e),随着热输入的提高硬度更大的LB逐渐被等轴状GB取代,但是其主要组织仍为LB,硬度处于较高水平(为310~330HV)变化平缓,表明CGHAZ中各组织的变化不明显且位错密度接近(图6)。Ⅱ阶段的热输入为40~80 kJ/cm时,随着热输入的提高过冷度降低,在高温停留时间延长使奥氏体晶粒显著长大,CGHAZ中GB的含量明显提高使硬质板条贝氏体相进一步“稀释”。另外,板条组织(LB)逐渐粗化甚至断裂(图2f),使其硬度比低热输入时下降的幅度更大,并在热输入为80 kJ/cm时降至最低(253HV)。不同热输入焊接实验钢CGHAZ的-40 ℃冲击功曲线,如图7b所示。热输入为10~60 kJ/cm时实验钢CGHAZ的冲击功均大于200 J,热输入为40 kJ/cm时达最高值297 J,可归因于细小密集的板条贝氏体和高比例的大角度晶界(图2图5)。大角度晶界的形成,与原奥氏体晶粒内的贝恩组(Bain group)密切相关。不同的Bain group排布方式使大角度晶界的含量不同[34]。热输入为40 kJ/cm时Packet内的Bain group间隔分布使大角度晶界的含量较高,大角度晶界晶粒间的位相差较大且有较高的位错角,阻碍了裂纹的形成[29]。其次,热输入较低时CGHAZ中的原始奥氏体晶粒较小,细小的板条贝氏体界面面积的增加阻碍了裂纹扩展[35]。热输入由10 kJ/cm提高到60 kJ/cm时实验钢CGHAZ的冲击功波动较小,表明其低温冲击性能优异。而热输入提高到60 kJ/cm和80 kJ/cm时,大角度晶界的含量急剧降低;高冷速CGHAZ区域的冷却速度明显降低而使中温转变的时间延长,有利于富碳的残余奥氏体向硬脆相M/A组元转变和M/A组元的长大。冷却速度的降低使原本相对孤立的块状M/A岛转变为沿着原奥氏体晶界连续或半连续分布的薄膜状(图3),为裂纹扩展提供了通道,在应力作用下极易开裂[36]。另外,以GB为主的显微组织中的大尺寸解理面和扩大的单位裂纹路径使低温韧性急剧恶化,即-40 ℃冲击功直线下降[14,37,38],由热输入60 kJ/cm时的273 J降低到80 kJ/cm时的36 J。

图7

图7   不同热输入焊接CGHAZ的力学性能

Fig.7   Mechanical properties of CGHAZ under different heat input (a) hardness curve, (b) impact energy curve of -40 ℃


2.3 断口的形貌

不同热输入焊接实验钢CGHAZ的冲击断口,如图8所示。从图8a~d中的冲击断口可见,热输入为10~60 kJ/cm时的冲击断口呈多尺度网状韧窝特征,即没有明显裂纹的韧性断裂;而热输入为80 kJ/cm时的断口出现明显的河流状花样且产生了裂纹,表现为典型的脆性断裂。其原因是,奥氏体晶粒极端长大,使微观组织从LB向GB的转变伴随着M/A组元的粗化和数量增多,由低热输入时韧性较好的LB组织转变为以GB和粗大M/A为主的脆性组织;此外,热输入为80 kJ/cm时高角度晶界比例大幅下降,晶界强化效应减弱使裂纹扩展的偏转和阻滞大幅削弱,裂纹易沿晶界或M/A界面扩展。这表明,焊接热输入的提高使实验钢CGHAZ的低温韧性恶化,并在某一个临界值迅速恶化。朱东明等[13]研究了不同热输入焊接Q500qE钢的热循环过程,研究了热输入对粗晶热影响区的微观组织和冲击韧性的影响机理。结果表明,热输入提高到20 kJ/cm低温冲击韧性恶化,使-40 ℃冲击功低于80 J。彭宁琦等[12]进行焊接热循环过程模拟实验,研究了Q690q耐候桥梁钢免预热焊接热影响区粗晶区的组织性能。结果表明,热输入达到51.4 kJ/cm时热影响区粗晶区的-20 ℃冲击功低于50 J。本文实验用钢在焊接热输入为60 kJ/cm时低温冲击韧性依然优异。

图8

图8   不同热输入焊接实验钢的冲击断口形貌

Fig.8   Impact fracture morphology of the experimental steel under different heat inputs (a) 10 kJ/cm, (b) 30 kJ/cm, (c) 60 kJ/cm, (d) 80 kJ/cm


显微硬度和低温韧性表明,本文实验所用600 MPa级桥梁钢适合在60 kJ/cm以内的焊接热输入条件下进行焊接,实验钢CGHAZ具有较高硬度(270~330HV)和良好的低温韧性(230~300 J)。

3 结论

(1) 热输入为10~40 kJ/cm焊接实验钢CGHAZ的显微组织由LB和少量的GB组成;焊接热输入提高到50~80 kJ/cm使CGHAZ中LB的含量降低、GB的含量提高、板条状组织明显减少、组织逐渐粗化和原始奥氏体晶界尺寸增大。

(2) 热输入为10~40 kJ/cm时焊接钢CGHAZ的组织变化不明显;随着热输入的进一步提高LB的含量降低,CGHAZ的硬度大幅度降低。

(3) 实验钢的最佳焊接热输入区间低于60 kJ/cm,CGHAZ的硬度和-40℃冲击功大于250 J,此时CGHAZ兼具高硬度和良好的低温韧性。

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