|
|
|
| Stress Measurement of Low Carbon Steel Pipe by Ultrasonic Method |
YU Peng1, YANG Lijian1( ), ZHENG Wenxue1, YANG Liang1,2 |
1.School of Information Science and Engineering, Shenyang University of Technology, Shenyang 110870, China 2.Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China |
|
Cite this article:
YU Peng, YANG Lijian, ZHENG Wenxue, YANG Liang. Stress Measurement of Low Carbon Steel Pipe by Ultrasonic Method. Chinese Journal of Materials Research, 2026, 40(2): 136-142.
|
|
|
Abstract Aiming to practical engineering applications, a quantitative non-destructive testing of stress within the elastic zone of low-carbon steel pipelines was tentatively studied via ultrasonic. Herewith, a two-wave method for measuring the the axial stress of pipes was proposed by taking the transverse isotropic characteristics and acoustic elasticity of low-carbon steel pipe materials into consideration,while the stress-acoustic time equation of the two-wave method was also established. Further, a method combining S-transform and cross-correlation is proposed to overcome the problem related with the low sensitivity of sound waves to low-stress regions so that to improve the accuracy of time measurement. Next, the axial compressive stress of a low-carbon steel pipes of 13 mm in thickness and 168 mm in outer diameter was measured by single-wave method and the double-wave method comparatively. The results proved that the double-wave method could achieve better linearity than the single-wave method, and the accuracy of stress measurement was improved by approximately 3%.
|
|
Received: 09 April 2025
|
|
|
| Fund: National Key R & D Program of China(2023YFF0615300) |
Corresponding Authors:
YANG Lijian, Tel: 18909837848, E-mail: 18909837848@163.com
|
| [1] |
Xu C G, Wang J F, Song J F, et al. Ultrasonic nondestructive testing and in situ regulation technology of residual stress for oil and gas pipelines [J]. Petro. Sci. Bull., 2016, 1(3): 442
|
|
徐春广, 王俊峰, 宋剑峰 等. 油气管道焊接残余应力超声无损检测与原位调控技术 [J]. 石油科学通报, 2016, 1(3): 442
|
| [2] |
Liu B, Tian R F, Yu H, et al. Research on the characteristics of weak magnetic internal detection signals for critical damage in pipeline stress based on density functional theory [J]. Eng. Fail. Anal., 2024, 159: 108145
|
| [3] |
Yang L J, Zheng F Y, Gao S W, et al. An analytical model of electromagnetic stress detection for pipeline based on magneto-mechanical coupling model [J]. Chin. J. Sci. Ins., 2021, 42(8): 249
|
|
杨理践, 郑福印, 高松巍 等. 基于力磁耦合型的管道电磁应力检测解析模型研究 [J]. 仪器仪表学报, 2021, 42(8): 249
|
| [4] |
Guo F, Zheng C W, Wang P, et al. Effect of rare earth elements on austenite-ferrite phase transformation kinetics of low carbon steels [J]. Chin. J. Mater. Res., 2023, 37(7): 495
|
|
郭 飞, 郑成武, 王 培 等. 稀土元素对低碳钢中奥氏体-铁素体相变动力学的影响 [J]. 材料研究学报, 2023, 37(7): 495
|
| [5] |
Luo H Y, Cao J C, Zeng M, et al. Effect of Zr on deformed austenite recrystallization and precipitates in Ti-microalloyed low carbon steel [J]. Chin. J. Mater. Res., 2022, 36(2): 123
|
|
罗瀚宇, 曹建春, 曾 敏 等. Zr对Ti微合金化低碳钢形变奥氏体再结晶和析出相的影响 [J]. 材料研究学报, 2022, 36(2): 123
|
| [6] |
Sheng M Q, Xu J F, Wan K, et al. Preparation and corrosion resistance performance of Fe-Ni alloy coating on surface of mild steel [J]. Chin. J. Master. Res., 2013, 27(2): 183
|
|
盛敏奇, 许继芳, 万 康 等. 低碳钢表面Fe-Ni合金层的制备及耐腐蚀性能 [J]. 材料研究学报, 2013, 27(2): 183
|
| [7] |
Liu B, Wang F C, Wu Z H, et al. Research on magnetic memory inspection signal characteristics of multi-parameter coupling pipeline welds [J]. NDT & E Int., 2024, 143: 103019
|
| [8] |
Yan L, Wan B L, Hu B, et al. Surface crack orientation detection method of stainless steels based on electromagnetic field [J]. China Mech. Eng., 2022, 33(9): 1057
|
|
闫 梁, 万本例, 胡 斌 等. 不锈钢表面裂纹方向电磁检测方法 [J]. 中国机械工程, 2022, 33(9): 1057
|
| [9] |
Kuang C F, Zhang S G, Li J, et al. Effect of rapid heat treatment on bake hardening behavior of a low carbon steel [J]. Chin. J. Mater. Res., 2014, 28(4): 262
|
|
邝春福, 张深根, 李 俊 等. 快速热处理对低碳钢烘烤硬化性能的影响 [J]. 材料研究学报, 2014, 28(4): 262
|
| [10] |
Kurashkin K V. Study of the acoustoelastic effect in an anisotropic plastically deformed material [J]. Acoust. Phys., 2019, 65(3): 316
|
| [11] |
Wang Y Q, Li Y P, Liu H B, et al. Theoretical and experimental analysis of influence of in-plane anisotropy on ultrasonic velocity in aluminum [J]. Mater. Eval., 2019, 77(5): 613
|
| [12] |
Pan Q X, Chang M L, Pan R P, et al. Research on nonlinear ultrasonic testing technology of bolt axial stress [J]. J. Mech. Eng., 2021, 57(22): 88
|
|
潘勤学, 常梅乐, 潘瑞鹏 等. 螺栓轴向应力的非线性超声检测技术研究 [J]. 机械工程学报, 2021, 57(22): 88
|
| [13] |
Zhang B Q, Xin Y F, Chen S, et al. Measurement method of bolt axial stress using ultrasonic amplitude difference [J]. China Meas. Test. Technol., 2022, 48(11): 15
|
|
张葆青, 辛越峰, 陈 爽 等. 超声幅值差法测量螺栓轴向应力研究 [J]. 中国测试, 2022, 48(11): 15
|
| [14] |
He C F, Wang Y K, Gao J, et al. Development of surface wave phase-controlled frequency-conversion electromagnetic acoustic transducer [J]. Chin. J. Sci. Ins., 2024, 45(5): 90
|
|
何存富, 王永慷, 高 杰 等. 表面波相控变频电磁声传感器的研制 [J]. 仪器仪表学报, 2024, 45(5): 90
|
| [15] |
Tokuoka T, Saito M. Elastic wave propagations and acoustical birefringence in stressed crystals [J]. J. Acoust. Soc. Am., 1969, 45(5): 1241
|
| [16] |
Abbasi Z, Ozevin D. The influence of ultrasonic frequency on shear stress measurement using acoustoelasticity [J]. AIP Conf. Proc., 2016, 1706(1): 070010
|
| [17] |
Thompson R B, Gray T A. A model relating ultrasonic scattering measurements through liquid-solid interfaces to unbounded medium scattering amplitudes [J]. J. Acoust. Soc. Am., 1983, 74(4): 1279
|
| [18] |
Xu C G, Li P L. Stress-free manufacturing technology [J]. J. Mech. Eng., 2020, 56(8): 113
|
|
徐春广, 李培禄. 无应力制造技术 [J]. 机械工程学报, 2020, 56(8): 113
|
| [19] |
Li Y K, Yu W G, Liu L, et al. A novel method for evaluating biaxial stresses by ultrasonic critical refracted longitudinal waves [J]. J. Test. Eval., 2020, 48(4): 2597
|
| [20] |
Li Y P, Liu H B, Wang Y Q, et al. Acoustoelastic effect simulation by time-space finite element formulation based on quadratic interpolation of the acceleration [J]. Wave Motion, 2020, 93: 102465
|
| [21] |
Chaki S, Bourse G. Stress level measurement in prestressed steel strands using acoustoelastic effect [J]. Exp. Mech., 2009, 49: 673
|
| [22] |
Hughes D S, Kelly J L. Second-order elastic deformation of solids [J]. Phys. Rev., 1953, 92(5): 1145
|
| [23] |
Solie L P, Auld B A. Elastic waves in free anisotropic plates [J]. J. Acoust. Soc. Am., 1973, 54: 50
|
| [24] |
Sotiropoulos D A, Sifniotopoulos C G. Interfacial waves in pre-stressed incompressible elastic interlayers [J]. J. Mech. Phys. Solids, 1995, 43(3): 365
|
| [25] |
Toupin R A, Bernstein B. Sound waves in deformed perfectly elastic materials. Acoustoelastic effect [J]. J. Acoust. Soc. Am., 1961, 33(2): 216
|
| [26] |
Tverdokhlebov A. On the acoustoelastic effect [J]. J. Acoust. Soc. Am., 1983, 73(6): 2006
|
| [27] |
Barth M, Raabe A. Acoustic tomographic imaging of temperature and flow fields in air [J]. Meas. Sci. Technol., 2011, 22(3): 035102
|
| [28] |
Pao Y H, Gamer U. Acoustoelastic waves in orthotropic media [J]. J. Acoust. Soc. Am., 1985, 77(3): 806
|
| [29] |
Thurston R N, Brugger K. Third-order elastic constants and the velocity of small amplitude elastic waves in homogeneously stressed media [J]. Phys. Rev., 1964, 135: AB3
|
| [30] |
Hearmon R F S. ‘Third-order’ elastic coefficients [J]. Acta Crystallogr., 1953, 6: 331
|
| No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|