晶界取向差对双晶高温合金常温和高温拉伸性能的影响
Effect of Grain Boundary Misorientation on Tensile Properties of Bi-crystal Superalloy at Ambient and High Temperatures
通讯作者: 庞建超,副研究员,jcpang@imr.ac.cn,研究方向为材料疲劳与断裂
责任编辑: 吴岩
收稿日期: 2024-01-18 修回日期: 2024-02-15
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Corresponding authors: PANG Jianchao, Tel:
Received: 2024-01-18 Revised: 2024-02-15
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作者简介 About authors
马修戈,男,1998年生,硕士生
采用双籽晶法制备一系列具有特定晶界取向差(GBs)的第二代双晶高温合金并分别在常温和760 ℃进行拉伸实验,用扫描电子显微镜(SEM)表征晶界组织并研究了晶界取向差对这种双晶高温合金拉伸性能的影响。结果表明:这种双晶合金的拉伸性能随着晶界取向差的增大而降低,但是在不同温度拉伸性能降低的趋势不同。常温抗拉强度随着晶界取向差的增大逐渐降低;760 ℃抗拉强度在晶界取向差小于8°时几乎不变,晶界取向差为8°~12°时极快地降低。常温拉伸断裂后的伸长率不随晶界取向差的变化而变化,760 ℃断后伸长率在晶界取向差为0°~4°和8°~12°时极快地降低。随着晶界取向差的增大,760 ℃拉伸断裂方式由类解理断裂转变为沿晶断裂,常温拉伸的断裂方式为解理断裂。最后用断裂机制能量模型定性解释了在760 ℃拉伸断裂机制的转变:随着晶界取向差的增大晶界结构逐渐复杂,晶界开裂能量门槛的降低和晶界能量积累速度的提高使拉伸断裂机制由类解理断裂转变为沿晶断裂。
关键词:
A series of the second generation bi-crystal superalloys with specific misorientation grain boundaries (GBs) were prepared by the twin crystal seed method, and then their microstructure of GBs was characterized by means of scanning electron microscopy (SEM), meanwhile their tensile properties were examined comparatively at ambient temperature and 760 oC. Therewith, the effect of GBs misorientation on the tensile properties of single crystal superalloy can be elucidated clearly. Results show that, the tensile properties decrease with the increase of misorientation, but there is a difference in the decreasing trend for tensile properties at different temperature. At ambient temperature, the tensile strength continuously decreases and the elongation is unchanged with the increase of GBs misorientation. However, at 760 oC, the tensile strength is almost unchanged within misorientation below 8°, and decreases rapidly between 8° and 12°, but the elongation decreases rapidly in misorientation ranges of 0°~4° and 8°~12°. With the increase of GBs misorientation, the tensile fracture mechanism changes from cleavage-like fracture to intergranular fracture at 760 oC, but the tensile fracture mechanism is always cleavage fracture at ambient temperature. Finally, an energy model was proposed to qualitatively explain the competitive relationship between the two fracture mechanisms during the tensile fracture process at 760 oC.
Keywords:
本文引用格式
马修戈, 吴庆辉, 庞建超, 刘增乾, 李守新, 骆凯伦, 张哲峰.
MA Xiuge, WU Qinghui, PANG Jianchao, LIU Zengqian, LI Shouxin, LUO Kailun, ZHANG Zhefeng.
晶界对高温合金性能的影响,与晶界取向差有关[7,8]。随着晶界取向差的增加,晶界对高温合金性能的劣化更加显著。李小阳等[9]和Zhu等[10]研究发现,随着晶界取向差的增大高温合金SRR99双晶的塑性不断降低,断裂方式由沿滑移带断裂转变为沿晶界断裂。随着取向差的增加,高温合金晶界的结构发生规律性变化而使其性能降低。Huang等[11]研究发现,随着晶界取向差的增大,DD6单晶高温合金晶界处析出的拓扑密排相(简称TCP相)使其性能降低。Shi等[12]研究发现,随着晶界取向差的增大,高温合金DD5晶界碳化物析出相的密度提高而使其高温高周疲劳性能降低。Li等[13]与秦健朝等[14]研究单晶高温合金蠕变性能时也观察到,晶界取向差达到特定值时单晶高温合金的蠕变性能极快地降低。但是,目前对DD6单晶高温合金的力学性能的研究较少,因此需要研究晶界取向差对DD6单晶高温合金性能的影响。
本文用双籽晶法制备含有特定取向差晶界的DD6高温合金双晶样品,然后对其进行常温(25 ℃)和高温(760 ℃)拉伸实验,研究温度和晶界取向差对DD6高温合金拉伸性能的影响。
1 实验方法
实验用第二代镍基单晶高温合金DD6的化学成分,列于表1。
表1 DD6高温合金的名义成分
Table 1
Co | Cr | Al | Mo | W | Ta | Re | Nb | Hf | C | Ni |
---|---|---|---|---|---|---|---|---|---|---|
9 | 4.3 | 5.6 | 2 | 8 | 7.5 | 2 | 0.5 | 0.1 | 0.006 | Bal. |
用籽晶法+定向凝固制备高温合金铸态双晶板,制备过程如图1所示。将两个相同高温合金籽晶中的一个按照图1a所示的方法以[001]方向为轴旋转
图1
图1
双晶板样品的籽晶方位和定向凝固示意图
Fig.1
Schematic diagram of two crystal seeds method (a) orientations of seeds crystals, (b) directional solidification
按照图2a所示的方法从DD6双晶板上切取含有晶界的板状拉伸样品和观察组织的块状样品。拉伸样品的尺寸如图2b所示。晶界位于样品平行段中央并垂直于应力加载方向。将块状样品腐蚀后用扫描电镜观察其组织形貌,腐蚀剂的成分为80 mL HCl + 20 g CuSO4 + 100 mL H2O。用4组晶界取向差为0°、4°、8°、12°的双晶样品进行拉伸实验。每组样品在同一温度做3次拉伸实验,取其结果的平均值。拉伸实验机的型号为Instron5982,引伸计为人工装卡类型,标距为12.5 mm,应变加载速率为5
图2
图2
板状拉伸样品和块状金相样品切取过程的示意图和拉伸样品的尺寸
Fig.2
Schematic diagram of tensile sample and metallographic sample (a) sample cutting process, (b) shape and dimension of tensile sample (unit: mm)
2 实验结果
2.1 不同晶界取向差样品的组织结构
图3
图3
双晶样品的晶界组织结构
Fig.3
Microstructure of GBs of bicrystal samples (a) 0°, (b) 4°, (c) 8°, (d) 12°
如图3所示,4°晶界为一条白色折线,几乎完全由
同时,如图4所示,在双晶组织中铸造微孔均匀分布,其尺寸约为80 μm。由于制备工艺完全相同,4组样品的基体组织相同,因此其中铸造微孔的密度和尺寸也大致相同。
图4
图4
双晶样品中铸造缩孔的金相照片和 SEM照片
Fig.4
Metallographic images (a) and SEM images (b) of cast micropores in bicrystal samples
2.2 不同晶界取向差样品的拉伸性能
图5
图5
在不同温度下抗拉强度和伸长率与晶界取向差的关系
Fig.5
Tensile strength (a) and elongation to fracture (b) vs. the misorientation at different temperatures
如图5所示,0°样品的常温抗拉强度为1000 MPa,断后伸长率为5.5%。晶界取向差从0°增大到12°,双晶样品的常温抗拉强度连续降低了173 MPa,而断后伸长率几乎不变。
如图5所示,0°样品的760 ℃抗拉强度为1085 MPa,断后伸长率为14.5%。晶界取向差从0°增大到4°抗拉强度几乎不变,断后伸长率降低4%;晶界取向差从4°增大到8°,抗拉强度和断后伸长率都几乎不变;晶界取向差从8°增大到12°抗拉强度和断后伸长率均较速地降低:抗拉强度降低270 MPa,断后伸长率降低5.5%。
图6给出了DD6高温合金双晶的常温和760 ℃工程应力-应变曲线。可以看出,随着晶界取向差的增大屈服后的曲线变化趋势出现差异。晶界取向差小于8°的双晶样品其拉伸应力随着应变的增大持续增大,表现出明显的加工硬化趋势;而当晶界取向差达到12°时,随着应力的增大应变持续减小。
图6
图6
常温和760 ℃的工程应力-应变曲线
Fig.6
Tensile engineering stress-strain curves of tensile test of bicrystal samples with different misorientations tested at (a) ambient temperature, (b) 760 oC
图7
图7
不同晶界取向差样品的常温拉伸断口
Fig.7
Tensile fracture of samples of the different misorientations at ambient temperature (a) 0°, (b) 4°, (c) 8°, (d) 12°
760 ℃拉伸断口由单个或几个较大的平整倾斜面构成,因此用侧视观察断口,其形貌如图8所示。在760 ℃拉伸,4组样品的断口有所不同。其中晶界取向差为0°、4°、8°的样品其断口形貌相似,都由单个或几个较大的平面构成。其原因是,DD6单晶高温合金在760 ℃拉伸时主要滑移方式为八面体滑移。八面体滑移的滑移面为{111},裂纹在{111}平面扩展,最终形成这种断口,断裂方式为沿 {111}晶面的类解理断口[20]。随着晶界取向差的增大,断口显示出沿晶开裂特征。晶界取向差为8°的样品呈现沿晶开裂与类解理断裂的混合特征。晶界取向差增大到12°时拉伸样品完全沿晶界开裂,断口从侧面观察为锯齿形,与晶界取向差为0°、4°、8°样品的断口形貌完全不同。
图8
图8
不同晶界取向差样品的760 ℃拉伸断口
Fig.8
Tensile fracture of samples of the different misorientations at 760 ℃ (a) 0°, (b) 4°, (c) 8°, (d) 12°
熊新红等[21]研究DD6单晶高温合金拉伸行为时也发现类似的现象:在常温和650 ℃拉伸试样表面出现滑移线,断裂方式为类解理断裂。在650 ℃拉伸出现类解离断裂特征,是动态应变时效与不均匀变形所致。随着拉伸温度进一步提高到1020 ℃,样品表现为韧窝断裂。
图9
3 讨论
3.1 晶界结构对拉伸性能的影响
如图5a所示,晶界取向差小于8°时,单晶高温合金的强度受晶界的影响较小,更多地取决于单晶基体的强度。高温合金的屈服效应反常,在一定温度范围内其屈服强度随着温度的升高而提高[17]。因此,晶界取向差小于8°的样品,其760 ℃抗拉强度高于常温抗拉强度,且随着取向差的变化趋势较为平缓。随着晶界取向差的增大,晶界取向差大于8°的DD6双晶样品,其760 ℃拉伸断裂为沿晶断裂,即拉伸断裂过程转变为晶界主导,使抗拉强度大幅度降低。DD6双晶抗拉强度的大幅度降低,与其晶界结构有关。DD6高温合金晶界取向差从8°增大到12°,在晶界处析出大量
图10
图11
图11
晶界取向差对DD6双晶样品拉伸断裂机制的影响
Fig.11
Effect of GB misorientation on tensile fracture mechanism of DD6 bicrystal samples
(a) cleavage-like fracture, (b) intergranular fracture
3.2 拉伸断裂机制的转变
其中
于是
由于双晶取向差不同样品是同一种金属材料,拉伸过程中的弹性能相同。因此,在两种拉伸断裂机制竞争过程中可忽略弹性能的变化,即可忽略
其中
其中
其中
其中
随着取向差的增大
图12
图12
Fig.12
A qualitatively description for variations
4 结论
(1) 双晶样品在760 ℃的拉伸性能优于常温,但是晶界对拉伸性能的影响更加显著。高温合金的晶界取向差从0°增大到12°其断后伸长率不变,但是常温抗拉强度降低了173 MPa;而760 ℃的抗拉强度降低了270 MPa,断后伸长率降低了9%。随着晶界取向差的增大,双晶样品的常温拉伸性能变化更为均匀,而760 ℃拉伸性能大幅度降低。
(2) 双晶样品在常温下的断裂方式为解理断裂。晶界取向差从0°增大到8°,双晶样品的760 ℃拉伸断裂方式为类解理断裂;晶界取向差从8°增大到12°,断裂方式由类解理断裂转变为沿晶断裂。随着晶界取向差的增大DD6高温合金晶界处
(3) 随着晶界取向差的增大晶界结构逐渐复杂。晶界开裂能量门槛的降低和晶界能量积累速度的提高,使拉伸断裂机制由类解理断裂转变为沿晶断裂。
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小角度晶界对DD5镍基单晶高温合金力学性能的影响
[J].采用籽晶法制备了二代镍基单晶高温合金DD5小角度晶界试样,研究小角度晶界对DD5合金力学性能的影响。结果表明:在870 ℃中温拉伸中,晶界角度小于16.1°时,合金抗拉强度和屈服强度无明显变化;晶界角度小于11.4°时,伸长率维持在15%以上;晶界角度大于11.4°后,伸长率开始快速下降;在980 ℃/250 MPa持久条件下,当晶界角度小于5.1°时,持久寿命维持在140 h以上;当晶界角度大于5.1°时,持久寿命随晶界角度增大开始缓慢下降,至14.8°时,持久寿命仍保持为原来的85%;当晶界角度大于14.8°后持久寿命开始快速下降;在1093 ℃/158 MPa持久条件下,当晶界角度小于5.1°时,持久寿命维持在30 h以上;当晶界角度大于5.1°时,持久寿命随晶界角度增大而下降。
Effect of γ′-phase on tensile and stress rupture deformation behavior of high W-containing Ni-based superalloys
[J].
γ′相对高钨镍基高温合金拉伸和持久变形行为的影响
[J].
Effect of hot isostatic pressing on microstructure of a third-generation single crystal superalloy DD33
[J].The third generation DD33 single crystal superalloy was subjected to standard heat treatment and hot isostatic pressing respectively, and then to different post-solution and -aging treatments. Hereafter, the effect of hot isostatic pressing and heat treatment on the microstructure and durability of the alloy were investigated by means of high-temperature endurance tests at 850℃/650 MPa and 1100℃/170 MPa, as well as metallographic microscope (OM), scanning electron microscope (SEM) and X-ray three-dimensional imaging (XCT). The results show that after proper hot isostatic pressing and subsequent heat treatment, the as-cast DD33 single crystal superalloys present more or less the same microstructure of (γ' phase size, volume fraction and cubic degree) as those subjected to standard heat treatment. Compared with the standard heat treated alloy, the volume fraction and size of the micropores of the alloy decreased significantly after hot isostatic pressing, from 0.0190% to 0.0005%, and the maximum equivalent diameter of the micropores decreased from 36.9 μm to 14.2 μm. The durable life of the alloy subjected to hot isostatic pressing was significantly prolonged when testing by 850℃/650 MPa and 1100℃/170 MPa. These results show that proper hot isostatic pressing and heat treatment can eliminate the micro voids, therewith, improve the durability of the alloy.
热等静压对第三代单晶高温合金DD33显微组织和持久性能的影响
[J].对第三代DD33单晶高温合金进行标准热处理、热等静压以及不同制度的后续固溶和时效处理,并在850℃/650 MPa和1100℃/170 MPa条件下进行高温持久性能实验,使用金相显微镜(OM)、扫描电子显微镜(SEM)和X射线三维成像技术(XCT)等手段观察和表征不同状态的样品,研究了热等静压和热处理对这种合金显微组织和持久性能的影响。结果表明:铸态DD33单晶高温合金经过适当的热等静压和后续热处理工艺后,样品的组织形貌(γ′相尺寸、体积分数与立方化程度)与标准热处理态基本相同。与标准热处理态合金相比,热等静压处理后合金显微孔洞的体积分数和尺寸均显著降低,其体积分数从0.0190%降低到0.0005%,最大孔等效直径从36.9 μm减小到14.2 μm。在850℃/650 MPa和1100℃/170 MPa条件下热等静压后的样品持久寿命均显著延长。这表明,适当的热等静压和热处理能消除合金内部的显微孔洞缺陷,使其持久性能显著提高。
Tensile anisotropy of single crystal superalloy DD6
[J].
单晶高温合金DD6拉伸性能各向异性
[J].研究了[001],[011],[111]取向第二代单晶高温合金DD6的拉伸性能与断口组织.结果表明:DD6单晶高温合金存在拉伸各向异性,850℃以上[001]取向DD6单晶高温合金的抗拉强度与屈服强度分别高于[011],[111]取向合金的强度,[001],[011],[111]取向DD6单晶高温合金的拉伸断口具有类解理断裂与韧窝断裂的特征.
Effects of low angle grain boundaries on tensile properties of single crystal superalloy DD6
[J].
小角度晶界对单晶高温合金DD6拉伸性能的影响
[J].采用两个籽晶制备了第二代单晶高温合金DD6小角度晶界试样,在800,850,900,950℃的条件下,进行了拉伸实验研究。结果表明:小角度晶界对合金伸长率有显著影响;在850℃,小角度晶界试样具有最大的伸长率;高于850℃,随着温度的升高小角度晶界试样伸长率具有明显下降倾向。小角度晶界对合金抗拉强度的影响较小;除角度大于约9°的小角度晶界外,相同实验温度条件下小角度晶界试样的抗拉强度大致相当。随着温度的升高和晶界角度的增大,小角度晶界强度降低而成为相对较为薄弱部位,从而导致拉伸性能的降低。
Influence of shot peening on tensile properties of DD6 single crystal superalloy
[J].The influence of cast steel shot-peening on the tensile properties of the second generation single crystal superalloy DD6 under 500, 600,650℃ was investigated by SEM, X-ray and TEM. The results show that the shot-peening has no influence on the tensile strength of DD6 alloy at 500, 600,650℃, and the yield strength is slightly increased, while the elongation and the shrinkage of cross section are remarkably decreased. The shot-peening DD6 alloy is ruptured after the flow stress rising to the highest point, and the cross section of fracture samples presents circle shape. The stress-strain curves of non-shot-peening DD6 alloy exhibit double stages feature, and the cross section of fracture samples presents ellipse shape.
喷丸对DD6单晶高温合金拉伸性能的影响
[J].
Tensile behavior of nickel-base single-crystal superalloy DD6
[J].
Fatigue cracking at twin boundaries: effects of crystallographic orientation and stacking fault energy
[J].
Grain boundary effects on cyclic deformation and fatigue damage
[J].
Investigation on in situ tensile behavior of superalloy bicrystals with different GB misorientations
[J].
Misorientation effect of grain boundary on the formation of discontinuous precipitation in second and third generation single crystal superalloys
[J].
Precipitation behavior of grain boundary M23C6 and its effect on tensile properties of Ni-Cr-W based superalloy
[J].
γ′-cutting as rate-controlling recovery process during high-temperature and low-stress creep of superalloy single crystals
[J].
Microstructure and dislocation structure evolution during creep life of Ni-based single crystal superalloys
[J].The high performance of Ni single crystal superalloys during high temperature low stress creep service, is intrinsically determined by the combined effects of microstructural evolution and the dislocation behaviour. In the field of the evolution of dislocation network, two main recovery mechanism based on dislocation migration dominate the process. One is superdislocations shearing into γ’ rafts through a two-superpartials-assisted approach. Another is the compact dislocations migrating along γ/γ′ interface. These two mechanisms are similarly climb-rate-controlled process. In this work, a model for the minimum creep rate based on thermodynamic and kinetic calculations and using an existing detailed dislocation dynamics model has been built by taking the dislocation migration behaviours as well as the rafted microstructure into consideration, which can well reproduce the ([100] tensile) creep properties of existing Ni superalloy grades, without the need to make the dislocation parameter values composition dependent.
Cyclic plastic strain energy as a damage criterion and environmental effect in Nb-bearing high strength, low alloy steel
[J].
A model of fatigue crack nucleation in single crystal iron and copper
[J].
The impact of misorientation on the grain boundary energy in bi-crystal copper: an atomistic simulation study
[J].Atomistic simulations were performed to investigate the relationships among the misorientation, dislocation density, and grain boundary energy of twist and tilt bi-crystal grain boundaries. In this work, the grain boundary energies were calculated based on the embedded-atom method interatomic potential for Cu. The results show that the dislocation density of the grain boundary changes with the rotation angle, thereby affecting the grain boundary energy. Furthermore, the grain boundary energy of a grain boundary with no dislocations is greater than that of a grain boundary with dislocations, which results from the distribution of the atomic potential energy on the grain boundaries. Additionally, the grain boundary energy increases with the dislocation density of the grain boundary in the case of dislocations on the grain boundary. On this basis, a new relationship is proposed for the misorientation angle and grain boundary energy. We assume that when the driving force of dislocation nucleation breaks through the grain boundary energy barrier, the grain boundary energy declines.© 2022. The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.
Grain boundary characterization and energetics of superalloys
[J].
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