Effect of diamond-like carbon films on the bearing steel surface mechanical properties and rolling contact fatigue life

Chin J Mater Res

2009, Vol. 23

Issue (1): 43-48 DOI:

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Effect of diamond-like carbon films on the bearing steel surface mechanical properties and rolling contact fatigue life

LIU Hongxi¹; JIANG Yehua¹; ZHOU Rong¹; ZHAN Zhaolin¹; TANG Baoyin²

1.School of Mechanical and Electrical Engineering; Kunming University of Science and Technology; Kunming 650093
2.State Key Laboratory of Advanced Welding Production Technology; Harbin Institute of Technology; Harbin 150001

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LIU Hongxi JIANG Yehua ZHOU Rong ZHAN Zhaolin TANG Baoyin. Effect of diamond-like carbon films on the bearing steel surface mechanical properties and rolling contact fatigue life. Chin J Mater Res, 2009, 23(1): 43-48.

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Abstract

Microstructure and properties of plasma immersion ion implantation and deposition (PIII&D) diamond-like carbon (DLC) films on bearing steel substrate were investigated. PIII&D DLC consists of a mixture of amorphous and crystalline phases, with a variable ratio of sp²/sp³ carbon bonds, and the sp³ bonds content more than 10%. The DLC film has extremely smooth area, good adhesion, high uniformity and efficiency of space filling over large areas. The nanohardness (H) and the elastic modulus (E) of DLC films measurement indicates that the maximum H(E) value is 40 GPa (430 GPa), increases by 263.6% (95.5%). The friction and wear behaviors and rolling contact fatigue (RCF) life of these samples have also been investigated by ball-on-disc and three-ball-rod fatigue testers. Results show that the friction coefficient decrease from 0.87 to 0.2; the L₁₀ L₅₀L_a and mean life L of treated sample in 90% confidence level increases by 10.1, 4.2, 3.5 and 3.4 times, respectively. The RCF life scatter extent of treated samples is improved significantly.

Key words: plasma immersion ion implantation and deposition (PIII& D) diamond-like carbon (DLC) film rolling contact fatigue life bearing steel

Received: 22 February 2008

ZTFLH:

TG172

Fund:

Supported by National Natural Science Foundation of China, No.50665004.

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