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Chinese Journal of Materials Research  2020, Vol. 34 Issue (5): 379-384    DOI: 10.11901/1005.3093.2019.265
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Structure and Properties of Ultrathin Tetrahedral Amorphous Carbon Films
XU Shipeng1,3, WANG Hua1,3, CHEN Weiqian1,3, LI Yuhong1,3, LI Yujun1(), WANG Aiying2()
1.Jiuquan Vocational and Technical College, Gansu Key Laboratory of Solar Power Generation System Project, Jiuquan 735000, China
2.Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
3.Jiuquan New Energy Research Institute, Jiuquan 735000, China
Cite this article: 

XU Shipeng, WANG Hua, CHEN Weiqian, LI Yuhong, LI Yujun, WANG Aiying. Structure and Properties of Ultrathin Tetrahedral Amorphous Carbon Films. Chinese Journal of Materials Research, 2020, 34(5): 379-384.

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Abstract  

Ultrathin tetrahedral amorphous carbon (ta-C) films with different film thickness were prepared by filtered cathodic vacuum arc technique. The accurate measurement of the film thickness and sp3C content of the ultrathin ta-C films was conducted by means of ellipsometry combined with spectrophotometry. The acquired film thickness was further verified by XRD. The film density was acquired from the results of precise determination of lattice parameters. Raman spectroscopy were conducted to characterize the atomic bond structure of as-prepared film. The residual stress was calculated from the curvature of the film/substrate composite using Stoneys equation. Results show that as the film thickness increased from 7.6 to 33.0 nm there was no obvious change of the ultrathin ta-C film growth rate, which keeps constant as 1.7±0.1 nm/min, while the residual compressive stress and sp3 fraction decreased; for the film of thickness 7.6 nm the maximal sp3 fraction was obtained. The results are consistent with Raman's. For the film of thickness 11.0 nm, the maximal bulk layer density was 3070 kg/m3. The film thickness had no obvious influence on surface roughness of ultrathin ta-C films. In summary, ellipsometry combined with spectrophotometry is of feasible means for characterizing the structure and thickness of the ultrathin ta-C films. X-ray reflection can be used to measure the density and surface roughness of ultrathin ta-C carbon films of high quality.

Key words:  inorganic non-metallic materials      characterization      thickness      ta-C     
Received:  22 May 2019     
ZTFLH:  O484  
Fund: National Natural Science Foundation of China(51772307);Gansu Province Science and Technology Innovation Platform Program(1505JTCF039);Scientific Research Project of Gansu Institutions of Higher Learning(2019A-248);Scientific Research Project of Gansu Institutions of Higher Learning(2020A-267)

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https://www.cjmr.org/EN/10.11901/1005.3093.2019.265     OR     https://www.cjmr.org/EN/Y2020/V34/I5/379

Fig.1  Thickness and growth rate of ultrathin ta-C films as a function of deposition time
Fig.2  XRR spectra of ultrathin ta-C films with different thickness
Fig.3  Thickness of ultrathin ta-C films by XRR and spectroscopic ellipsometry
Fig.4  Schematic of three layers ultrathin ta-C films fitting in XRR
Sample

Density

/kg·m-3

Thickness

/nm

Roughness

/nm

ASurf layer22052.0070.569
Bulk layer30423.5420.530
Interface layer23492.5522.662
BSurf layer20901.8280.439
Bulk layer30706.5470.656
Interface layer23222.3972.928
CSurf layer20252.2320.363
Bulk layer291712.9160.810
Interface layer21383.6301.806
DSurf layer18992.4140.475
Bulk layer286918.4740.374
Interface layer22115.1371.219
ESurf layer20702.6410.416
Bulk layer284129.9650.599
Interface layer26862.40000.904
Table 1  Thickness, density and surface roughness of ultrathin ta-C carbon films by XRR
Fig.5  Surface roughness of ultrathin ta-C films by XRR and SPM with different film thickness

Wavelength

/nm

Glass carbon for sp2 and diamond for sp3
190~1700
Time/min46101520
Thickness/nm7.611.017.524.033.0
sp3/sp24.5361.2550.9460.3390.334
sp3/%81.93655.64548.60525.30025.047
MSE1.9151.2323.2541.0291.172
Table 2  Thickness and sp3 content of ultrathin ta-C carbon films by a combined ellipsometry and spectrophotometry approach
Fig.6  Raman spectra (a), G position and Dis (G) (b) of ultrathin ta-C films with different film thickness
Fig.7  Residual compressive stress of ultrathin ta-C films as a function of thickness
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