Erosion Performance for Co-continuous Phase Composite of SiC Foam Ceramic/Ductile Iron

doi:10.11901/1005.3093.2019.167

Chinese Journal of Materials Research

2020, Vol. 34

Issue (5): 361-367 DOI: 10.11901/1005.3093.2019.167

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Erosion Performance for Co-continuous Phase Composite of SiC Foam Ceramic/Ductile Iron

WAN Wei¹^,², CAO Xiaoming¹, ZHANG Jinsong¹(

)

1.Institute of Metal Research，Chinese Academy of Sciences，Shenyang 110016，China
2.School of Materials Science and Engineering，University of Science and Technology of China，Shenyang 110016，China

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WAN Wei, CAO Xiaoming, ZHANG Jinsong. Erosion Performance for Co-continuous Phase Composite of SiC Foam Ceramic/Ductile Iron. Chinese Journal of Materials Research, 2020, 34(5): 361-367.

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Abstract

Co-continuous phase composite of SiC foam ceramic/ductile iron (DI) (SiC_foam/DI) was prepared by extrusion casting with the oxidized SiC foam ceramic as reinforcer, while the bare DI and composite of SiC_particles/ID were taken as comparison. The gas-solid two-phase flow induced erosion behavior of the three materials was assessed via a home-made gas-solid two-phase flow erosion tester, so that to reveal the effect of the erosion time (t), particle velocity (ν) and erosion angle (α), as well as the relevant erosion mechanisms. The results show that with the increasing erosion time, the erosion rate of the three materials decreased gradually and then down to a stable level. With the increase of particle impact velocity the erosion rate of DI increased gradually, and the erosion rate is proportional to ν^2.95. While composites of SiC_Particles/DI and SiC_foam/DI had similar erosion rates when the impact velocity was less than 87.5 m/s. When the impact velocity was greater than 87.5 m/s, the erosion rate of SiC_Particles/DI was significantly higher than that of SiC_foam/DI. With the increase of erosion angle, DI exhibited erosion characteristics of brittle material, but SiC_Particles/DI and SiC_foam/DI composites exhibited typical erosion characteristics of plastic material. The maximum erosion rate corresponded to the erosion angle 45°. The erosion mechanism of DI was micro-cutting at low angle, while erosion pitting and micro-cracking at high angle. For high-speed particle impact, SiC_foam/DI composite had better erosion- and wear-resistance than that of SiC_Particles/DI composite and DI due to the overall reinforcement and shadow protection of SiC foam ceramics.

Key words: composite gas solid two phase flow erosion SiC foam ceramic/ductile iron

Received: 22 March 2019

ZTFLH:

TB333

Fund: National High Technology Research and Development Program of China(2012AA03A508)

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https://www.cjmr.org/EN/10.11901/1005.3093.2019.167 OR https://www.cjmr.org/EN/Y2020/V34/I5/361

Fig.1 SiC_foam/DI composite material preparation process

Fig.2 Experimental device schematic 1-air compressor, 2-pressure vessel, 3-dryer, 4-flowmeter, 5-pressure gauge, 6-ball valve, 7-silo, 8-butterfly valve, 9-spray gan, 10-bearing, 11-fan, 12-nozzle, 13-sample stage

Fig.3 Target table schematic 1-base， 2-rotary table， 3-sample table， 4-sample slot， 5-bolt， 6-scale line

Fig.4 Variation of erosion rate of three materials with the erosion time at α=30° and ν=75 m/s

Fig.5 Variation of erosion of three materials rate with erosion angle at ν=100 m/s

Fig.6 Variation of erosion rate of three materials with particle impact velocity at α=30°

Fig.7 Erosion appearance of DI erosion at α=30° and ν=75 m/s (a) (b), at α=90° and ν=75 m/s (c)

Fig.8 Erosion morphology of SiC_P/DI composites with α=30° and ν=100 m/s

Fig.9 Erosion morphology of SiC_foam/DI composites at α=30° and ν=100 m/s

Fig.10 Schematic diagrams of erosion wear of SiC_P/DI and SiC_foam/DI Composites

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